CHEWING TOBACCO (SWEET KHAINE)
[EIRI/EDPR/3599] J.C.: 1682XL
INTRODUCTION
The use of tobacco originated in America, and the name is probably derived from the original work used to describe the pipes employed by the carile Indians for smoking the weed. Tobacco is said to have been introduced into India in the beginning of 17th century. As elsewhere in the world, It has thrived inspite of considerable neglect and social disapproval.
The genus Nicotiana is one of the five large genera of solanaceae, and is represented by about 60 recognized speceis. Out of the 60 species only two species Nicotiana tabacum and Nicotiana rustica most popular and are used in different ways. There is no variely that is grown appreciably to any extent either for chewing or for snuff and usually the same variety is consumed in a number of forms. Thus the "Monnakappal" "Olsikappal" "Vettakappal" and Yerumaikappal varieties grown in the districts of madurai, Tiruchirapalli and Coimbatore of Tamil Nadu, the Desi variety grown in Bihar and used in hookah, the Desi tobacco of Assam and U.P. and Jati of west Bengal are also for chewing. The kali chopadia and Jueli tobaccos of Gujarat area are also largely used for chewing and snuff. Generally leaf with medium to thick texture and pungent aroma is selected for chewing and snuff colour plays a less important part, but for snuffs darker coloured leaf is sellected presumably as an indication of strength.
There are, however, certain varieties which are mostly used for chewing and snuff, eg puchakkad tobacco, the leaves of which are dark brown and medium in texture grown is S. Kanara district of Karnataka. Nicotiana rustica, leaves of `Motihari' grown in West Bengal, of Vilayaati in Assam and Bihar and Kolkata in Punjab and U.P, which are well developed thick in texture with bitter aroma and biting tast, are selected for chewing and snuff.
COST ESTIMATION
Plant Capacity 7500 Pouches/Day
Land & Building (300 sq.mt.) Rs. 44.00 Lac
Plant & Machinery Rs. 15.00 Lac
Working Capital for 2 Months Rs. 22.58 Lac
Total Capital Investment Rs. 86.59 Lac
Rate of Return 32%
Break Even Point 61%
CONTENTS
INTRODUCTION
POUCH
USES & APPLICATION
SPECIFICATION OF CHEWING TOBACCO
SCOPE
2. REFERENCES
3. REQUIREMENTS
4. PACKING
5. MARKING
TABLE 1 REQUIREMENT FOR FLAKE TYPE CHEWING TOBACCO (ZARDA)
6. SAMPLING
7. TESTS
PROPERTIES
CHEMICAL COMPOSITION OF THE SCENTED CHEWING TOBACCO
CLASSIFICATION OF SMOKELESS TOBACCO AND ITS USES
TABLE: CLASSIFICATION OF SMOKELESS TOBACCO PRODUCTS BY MODE OF USE
TABLE: USE OF SMOKELESS TOBACCO PRODUCTS BY WHO REGION
ORAL USE
(A) BETEL QUID WITH TOBACCO
(B) CHIMÓ
(C) CREAMY SNUFF
(D) DRY SNUFF
(E) GUDHAKU
(F) GUL
(G) GUTKA
(H) IQ'MIK
(I) KHAINI
(J) KHIWAM
(K) LOOSE-LEAF
(L) MARAS
CHEMICAL COMPOSITION OF SMOKELESS TOBACCO
OVERVIEW OF INDIA TOBACCO INDUSTRY
THE INDIAN TOBACCO INDUSTRY
MARKET OVERVIEW OF KHAINE OTHER TOBACCO PRODUCTS
CONSUMPTION OF KHAINI, GUTKHA HAS GONE UP MARGINALLY IN MAHARASHTRA: SURVEY
SMOKELESS TOBACCO INDUSTRY
LEADING COMPANIES AND POPULAR BRANDS
MARKET SHARE OF TOP INDIA SMOKELESS BRANDS – RETAIL VOLUME (%)
WHAT IS ZARDA OR KHAINI?
WHAT IS SPECIAL ABOUT 701 IN THE PACKAGES?
HOW ARE THE PRODUCTS SO COST-EFFECTIVE WHEN THEY ARE CLASSIFIED AS BEST?
WHAT MAKES TRDP PRODUCTS DISTINCT FROM OTHER BRANDS IN THE MARKET?
HOW SYNTHETIC ARE THE INGREDIENTS USED IN THE PRODUCTS?
HOW ARE SMOKELESS TOBACCO PRODUCTS LIKE KHAINI BETTER THAN SMOKE EMITTING TOBACCO PRODUCTS LIKE CIGARETTE?
KHAINI
GLOBAL SMOKELESS TOBACCO MARKET
TABLE. GLOBAL SMOKELESS TOBACCO TRADE IN SELECTED COUNTRIES
ECONOMIC OUTLOOK
MANUFACTURERS OF KHAINI (CHEWING TOBACCO)
GOVERNMENT POLICY FOR TOBACCO
CHEWING TOBACCO AND ITS TYPES
TYPES
LOOSE LEAF
PLUG
TWIST
RAW MATERIAL & ITS AVAILABILITY
FORMULATION OF SWEET KHAINI
MANUFACTURING PROCESS OF SWEET KHAINI
PROCESS FLOW DIAGRAM
TOBACCO AND SLAKED LIME (KHAINI)
MANUFACTURING PROCESS OF CHEWING TOBBACCO (KHAINE)
OTHER METHODS OF MANUFACTURING CHEWING TOBACCO PRODUCT (KHAINI)
THE FOLLOWING SPECIFIC METHODS DEMONSTRATE THE COMPOSITIONS
METHOD 1
METHOD 2
METHOD 3
METHOD 4
METHOD 5
METHOD 6
METHOD 7
SUPPLIERS OF RAW MATERIALS
TOBACCO RAW MATERIALS
TOBACCO LEAVES
SUPPLIERS OF PLANT & MACHINERY
MIXER FOR TOBACCO
PAN DRYER
TESTING EQUIPMENTS
PULVERIZERS
WEIGHING BALANCES
AUTOMATIC POUCH FILLING AND SEALING MACHINES
STAINLESS STEEL STORAGE VESSEL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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