CNSL BASED RESIN IN POWDER AND LIQUID FORM (WATER SOLUBLE)
[EIRI/EDPR/1388] J.C.164
INTRODUCTION
The resins which are available in powder and liquid form are known as Epoxy Resins and CNSL have also worked on the same type of resins. Although the resins in powder and liquid form are not new products but in order to make them little modified and made theirown patented product. But so far as the conventional resin is concerned, the epoxy resin can also be prepared on small scale.
The resins of this nature are prepared from the raw materials bisphenol and epi-chlorohydrin. The bisphenol is available indigeneously whereas epi-chlorohydrin has to be imported. In order to save foreign exchange, CNSL traced out a cheapest way of making resin. The propylene is chlorinated in the plant itself and this chlorinated propylene is used for making resins in combination with bisphenol.
In the field of resins of epoxy type, there are two broad classes: Solid resins, which are modified with other resins and unsaturated fatty acids to make coating materials; and Liquid resins which are combined with curing agents such as diamine, dibasic anhydrides, polyamides and polysulphides for adhesives. The liquid resins are preferred for adhesives and plastics and uses. Theses viscous liquids are converted to solid resins by reacting with amine or acid anhydride hardeners. No pressure need be applied. Some of the amine hardening agents begin to take effect on the resin at room temperature, so that it is possible to make very large castings without using an oven.
Theses resins get their name from the fact that they are made from epoxides or compounds containing the epoxy type structure.
The intermediates which are also called epoxy resins require "hardening agents" for further reaction to form the finish products. These hardners are of two classes the diamines and the dibasic anhydride; the latter require amine catalysts and higher temperature for curing while the diamines will cure at room temperature under their own heat of reaction.
These types of resins were introduced commercially after Second World War and since then several developments are made. There resins impart exceptional chemical resistance, good adhesion and flexibility and are becoming increasingly population.
COST ESTIMATION
Plant Capacity 4 MT/Day
Land & Building (1000 sq.mt.) Rs. 97.60 Lac
Plant & Machinery Rs. 36.80 Lac
Working Capital for 3 Months Rs. 3.00 Cr
Total Capital Investment Rs. 4.76 Cr
Rate of Return 21%
Break Even Point 54%
CONTENTS
INTRODUCTION
USES AND PROPERTIES
APPLICATION OF CNSL RESIN
MARKET SURVEY
INDIAN DEMAND
RAW MATERIAL
FORMULATION
MANUFACTURING PROCESS
OTHER COMMERCIAL METHODS
ADHESIVES
"HIGH ORTHO" NOVOLAK COPOLYMERS
LIQUID RESIN COMPOSITION FOR ABRASIVE ARTICLES
BISPHENOL COMPOUND AND PROCESS
CARDANOL BASED DIMERS AND USES
MULTIFUNCTIONAL FLAME RETARDANT DERIVATIVES
MANUFACTURERS OF LIQUID & POWDER TYPE RESINS
SUPPLIERS OF RAW MATERIAL
BISPHENOL A MANUFACTURERS & EXPORTERS
PLANT & MACHINERY SUPPLIERS
STAINLESS STEEL TANKS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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