CONDENSER CLEANOUT SPONGE RUBBER BALLS
[CODE NO.3483]
The sponge rubber balls are necessary to maintain the inner side of condenser and heat exchanger tubes clean in power plants and process industries. Any kind of deposition inside the tube reduces the heat-exchange coefficient drastically. The sponge rubber balls can clean all the deposits on the inner side of the tube, and ensure that the equipment runs efficiently. Our Sponge Balls are sold to Power Plants, Various types of industries and for HVAC condenser tube cleaning applications.
Automatic cleaning of heat exchangers and condensers tubes by means of sponge balls is well known since the early fifties, with expanding application from steam power plants to process industry to industrial cooling and air conditioning systems. Main benefits bottom-lined in cost savings are generally considered as: elimination of maintenance down-time and need for chemical and more efficient operation of process and plant.
The sponge rubber balls are necessary to maintain the inner side of condenser and heat exchanger tubes clean in power plants and process industries. Any kind of deposition inside the tube reduces the heat-exchange coefficient drastically. The sponge rubber balls can clean all the deposits on the inner side of the tube, and ensure that the equipment runs efficiently.
The cleaning balls are the active part of the tube cleaning system.
The choice of the ball type depends on the exchanger design and operating conditions. In particular water quality and flow, tubes material and sizes.
Benefits
Continuous injection of sponge balls through the exchanger tubes will prevent any build-up of scaling and/or biofouling. A clean tube means maintaining a high heat exchange rate and a power plant’s high electrical output. Technos cleaning balls are also highly efficient when used in other manufacturers’ equipment.
COST ESTIMATION
Plant Capacity : 48000.00 Nos/day
land & Building (4000 Sq.Mtr) : Rs. 4.07 Cr
Plant & Machinery : Rs. 51.00 Lacs
Working Capital for 2 Months : Rs. 1.18 Cr
Total Capital Investment : Rs. 6.05 Cr
Rate of Return : 25%
Break Even Point : 64%
INTRODUCTION
BENEFITS
PROPERTIES
BALL LIFETIME
BALL NOMENCLATURE (EXAMPLE)
BALL TYPE (SPONGE RUBBER BALL)
HARDNESS DEGREE (ELASTICITY)
RUBBER RECIPE (COLOUR)
BALL Ø FIELD OF TOLERANCE (IN MM)
USES AND APPLICATION
USES
APPLICATION OF SPONGE RUBBER BALL
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
CURING PROCESS OF SPONGY RUBBER
MOLDING AND VULANISATION PROCESS
PLANT AND MACHINERY
MIXING - EQUIPMENTS
THERE ARE THREE CATEGORIES OF MIXERS:
MIXING MILL
INTERNAL MIXERS
CROSS SECTION INTERNAL MIXER:
CONTINUOUS MIXERS
EQUIPMENTS FOR MOLDING
(1) PRESSES
(2) MOULDS
EXPORT DATA OF RUBBER SPONGE BALL
EXPORT DATA OF SPONGE BALL
IMPORT DATA OF CLEAN BALL
IMPORT DATA OF SPONGE BALL
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF SPONGY RUBBER BALL
SUPPLIERS OF RAW MATERIALS
NBR RUBBER
SUPPLIERS OF SULPHER
SUPPLIERS OF STEARIC ACID
SUPPLIERS OF SODIUM CARBONATE
SUPPLIERS OF COMPLETE RUBBER PROCESSING PLANT
(MACHINERY SUPPLIERS)
SUPPLIERS OF RUBBER CURING OVEN
BOILERS
SUPPLIERS OF PRECISION MEASURING TOOLS
RUBBER TESING EQUIPMENTS
SUPPLIERS OF MOLDS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSURE
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENT
SUPPLIERS OF FIRE FIGHTING EQUIPMENT
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.