Industry Overview
Diesel engines used in cars, trucks, and other applications must comply with stringent emissions requirements. To meet these requirements, many diesel engine manufacturers use Selective Catalytic Reduction (SCR), an emissions after-treatment technology that converts nitrogen oxides (NOx) in diesel-engine exhaust into nitrogen and water vapor, which are natural components of the air. In an SCR system, Diesel Exhaust Fluid (DEF) is injected into the exhaust stream, where exhaust heat, the fluid, and a catalyst facilitate the conversion of NOx into these harmless gases.
Diesel Exhaust Fluid is a 32.5% solution of technically pure urea in purified water. Proper SCR operation requires DEF to meet stringent purity requirements. The relevant standard, published by the International Organization for Standardization (ISO), is intended to ensure that DEF used in SCR-equipped vehicles meets the purity requirements established by diesel engine manufacturers and supports the performance of emissions-control systems.
The API Diesel Exhaust Fluid Certification Program is a voluntary program established to certify and monitor the quality characteristics of DEF intended for use in diesel-powered motor vehicles. DEF marketers whose products satisfy the requirements of the most recent applicable edition of ISO 22241, Diesel engines – NOx reduction agent, may be licensed to display the API Diesel Exhaust Fluid Certification Mark.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 100 Ton/Day |
| Land & Building (3865 sq.mt.) | Rs. 4.53 Cr |
| Plant & Machinery | Rs. 1.86 Cr |
| Working Capital for 0.5 Months | Rs. 4.99 Cr |
| Total Capital Investment | Rs. 11.70 Cr |
| Rate of Return | 67% |
| Break Even Point | 33% |
Content Index
Appendix
Frequently Asked Questions
Diesel Exhaust Fluid (DEF) is a 32.5% solution of technically pure urea in purified water used in Selective Catalytic Reduction systems.
DEF is injected into the exhaust stream of compatible diesel engines, where it participates in the SCR process to reduce nitrogen oxides (NOx). The quality and purity of DEF are important because the SCR system is designed to operate with fluid meeting specified requirements.
DEF helps reduce nitrogen oxide emissions by enabling the Selective Catalytic Reduction (SCR) system to convert NOx into nitrogen and water vapor.
During operation, DEF is introduced into the diesel exhaust stream. Exhaust heat, the DEF-derived reaction products, and the SCR catalyst facilitate the conversion of NOx into less harmful substances. This technology allows diesel engines equipped with SCR systems to meet applicable emissions requirements.
DEF purity is important because SCR systems require fluid that meets defined quality specifications for reliable operation.
The report identifies ISO requirements as the basis for ensuring the required purity of DEF. Maintaining the specified composition and quality helps support the intended performance of the emissions-control system and helps protect the SCR equipment from problems associated with unsuitable fluid.
ISO 22241 provides the relevant specification framework for Diesel Exhaust Fluid used as a NOx reduction agent.
The report refers to ISO 22241, Diesel engines – NOx reduction agent, as the applicable standard for DEF quality. Compliance with the applicable edition is intended to ensure that the fluid meets the purity and quality requirements needed for use in SCR-equipped diesel vehicles.
The API Diesel Exhaust Fluid Certification Program is a voluntary program for certifying and monitoring the quality characteristics of DEF.
The program is intended for DEF used in motor vehicles with diesel engines. According to the report, marketers whose products demonstrate compliance with the requirements of the most recent applicable edition of ISO 22241 may be licensed to display the API Diesel Exhaust Fluid Certification Mark.
The reported plant capacity is 100 Ton/Day.
This capacity is the project-specific figure provided in the report and has been reproduced without calculation or modification. Actual plant performance and operating output can depend on equipment configuration, operating conditions, raw-material quality, utilities, process controls, maintenance practices, and other engineering and operational factors.
Key considerations include raw-material quality, purified water, process design, equipment selection, quality control, storage and handling, utilities, HSE, environmental management, and plant layout.
The report's contents specifically identify formulation, raw materials, manufacturing process steps, EDI process systems, engineering design, wastewater, plant and machinery, layout, location factors, environmental impacts, HSE requirements, risks, and implementation planning. These areas should be evaluated together to develop a reliable and compliant industrial facility.
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