Industry Overview
Ferric Pyrophosphate, also known as Iron Pyrophosphate, is a water-insoluble iron compound widely used as a food-grade iron fortificant in infant cereals, chocolate drink powders, and other fortified foods because it does not produce undesirable changes in taste, color, or aroma. It is commonly identified by the chemical formula Fe4(P2O7)3·xH2O, has a molecular weight of 745.22 (anhydrous), and is registered under CAS No. 10058-44-3. The material typically appears as a tan to yellow-white powder, is insoluble in water, and dissolves in mineral acids.
Ferric Pyrophosphate functions as a nutritional ingredient that helps address iron deficiency, one of the most prevalent micronutrient deficiencies worldwide. Micronutrient deficiencies affect approximately two billion people globally, with pregnant women and young children among the most vulnerable populations. Developing countries are particularly affected because diets based primarily on rice, wheat, corn, potatoes, cassava, and other staple foods often lack essential nutrients such as iron, iodine, folic acid, and zinc. Although dietary diversity can reduce these deficiencies in wealthier regions, hidden hunger remains a significant public health concern.
Food fortification has become an important strategy for improving nutritional status without altering consumer acceptance of food products. Ferric Pyrophosphate is valued for its stability and compatibility in fortified food formulations, making it suitable for a wide range of applications where maintaining product quality while enhancing iron intake is essential.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 10 MT/Day |
| Land & Building (2000 sq.mt.) | Rs. 2.73 Cr |
| Plant & Machinery | Rs. 1.80 Cr |
| Working Capital for 1 Month | Rs. 3.73 Cr |
| Total Capital Investment | Rs. 8.55 Cr |
| Rate of Return | 39% |
| Break Even Point | 42% |
Content Index
- INTRODUCTION
- FERRIC PYROPHOSPHATE FCC FOOD GRADE
- IRON DEFICIENCY
- IODINE DEFICIENCY
- ZINC DEFICIENCY
- VITAMIN B9 DEFICIENCY
- VITAMIN B12 DEFICIENCY
- CYCLICAL IMPACT OF MNDS
- FOOD FORTIFICATION IRON SOURCES
- FERROUS SULFATE
- FERROUS FUMARATE
- FERRIC PYROPHOSPHATE
- TABLE: COMMON IRON FORTIFICANTS (ADAPTED FROM WORLD HEALTH ORGANIZATION)
- INCREASING BIOAVAILABILITY OF FERRIC PYROPHOSPHATE
- ADDITION OF ASCORBIC ACID
- ADDITION OF CITRIC ACID AND TRISODIUM CITRATE
- REQUIREMENT OF FERRIC PYROPHOSPHATE
- MATERIAL SAFETY DATA SHEET OF FERRIC PYROPHOSPHATE
- SECTION 1: CHEMICAL PRODUCT AND IDENTIFICATION
- SECTION 2: HAZARDS IDENTIFICATION
- SECTION 3: COMPOSITION AND INFORMATION ON INGREDIENTS
- SECTION 4: FIRST AID MEASURES
- SECTION 5: FIRE AND EXPLOSION DATA
- SECTION 6: ACCIDENTAL RELEASE MEASURES
- SECTION 7: HANDLING AND STORAGE
- SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
- SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES
- SECTION 10: STABILITY AND REACTIVITY DATA
- SECTION 11: TOXICOLOGICAL INFORMATION
- SECTION 12: ECOLOGICAL INFORMATION
- SECTION 13: DISPOSAL CONSIDERATIONS
- SECTION 14: TRANSPORT INFORMATION
- SECTION 15: OTHER REGULATORY INFORMATION
- IRON PREMIX FORMULATIONS
- DOUGH PREPARATION
- EXTRUSION AGGLOMERATION
- FIGURE: LA MONFERRINA P12 PASTA EXTRUDER, DIES AND SCREW, ADAPTED FROM
- PROCESSING: CUTTING AND SIEVING
- FIGURE: FERRIC PYROPHOSPHATE NOODLES (LEFT), BARATZA ENCORE COFFEE GRINDER (MIDDLE), CANADIAN STANDARD SIEVES
- COLOUR-MASKING
- PAN COATING
- FIGURE: PAN COATING APPARATUS SET-UP (LEFT), ALDRICH FLASK-TYPE SPRAYER (RIGHT)
- FIGURE: PROCESS FOR PREMIX FORMULATION
- FORTIFIED SALT FORMULATION
- IODIZED SALT PRODUCTION
- FIGURE: IODIZED SALT MIXING IN THE RIBBON BLENDER (LEFT), SPRAY BOTTLE (RIGHT)
- DOUBLE FORTIFIED SALT PRODUCTION
- FIGURE: PROCESS FOR MAKING DOUBLE FORTIFIED SALT
- MULTIPLE FORTIFIED SALT PRODUCTIONS
- FIGURE: PROCESS FOR MAKING MULTIPLE FORTIFIED SALT
- FORMULATION 1: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), AND TRISODIUM CITRATE (TSC) EXTRUSION DOUGH COMPOSITIONS
- FORMULATION 2: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), SODIUM PYROPHOSPHATE (NAPP) EXTRUSION DOUGH COMPOSITIONS
- FORMULATION 3: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), AND TRISODIUM CITRATE (TSC) (REDUCED ADJUNCTS) EXTRUSION DOUGH COMPOSITIONS
- FORMULATION 4: FERRIC PYROPHOSPHATE (FEPP) WITH DISODIUM EDTA (NA2EDTA) EXTRUSION DOUGH COMPOSITIONS
- MARKET OVERVIEW OF FERRIC PYROPHOSPHATE
- FERRIC PYRO PHOSPHATE
- FERROUS PHOSPHATE
- FOOD AND BEVERAGE
- PHARMA
- ANIMAL FEED
- FERTILIZERS
- PAINT AND COATING
- THE GROWTH FACTORS OF THE IRON PHOSPHATE MARKET
- THE GROWTH FACTORS OF THE IRON PHOSPHATE MARKET ARE:
- GLOBAL IRON PHOSPHATE MARKET REPORT SEGMENTS:
- BRIEF OVERVIEW OF THE REGIONAL OUTLOOK OF THE IRON PHOSPHATE MARKET:
- PROCESS OF FERRIC PYROPHOSPHATE (INSOLUBLE WHITE POWDER) (FCC)
- PROCESS FLOW DIAGRAM
- MANUFACTURING PROCESS OF FERRIC PYROPHOSPHATE (FCC)
- MASS BALANCE
- PROCESS FLOW DIAGRAM
- PROCESS OF FERRIC PYROPHOSPHATE (FE-20-22%)
- BATCH-100 KGS
- PROCESS FLOW DIAGRAM
- PROCESS OF FERRIC PYROPHATE SOLUBLE
- MASS BALANCE
- ADDRESSES OF RAW MATERIAL SUPPLIERS
- ADDRESSES OF PLANT & MACHINERY SUPPLIERS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Ferric Pyrophosphate is primarily used as a food-grade iron fortificant. It is widely incorporated into infant cereals, chocolate drink powders, nutritional premixes, and other fortified foods because it provides iron without causing significant changes in taste, color, or odor. Its stability and compatibility with many food formulations make it a preferred ingredient for manufacturers seeking to improve the nutritional value of food products.
Ferric Pyrophosphate is preferred because it has minimal impact on food quality. Unlike some iron compounds, it does not significantly alter the flavor, appearance, or aroma of fortified products. This characteristic helps manufacturers maintain consumer acceptance while increasing dietary iron intake through commonly consumed foods.
Ferric Pyrophosphate is used across the food, pharmaceutical, and nutrition industries. It is commonly found in fortified foods, dietary formulations, nutritional premixes, and products developed to address iron deficiency. Depending on product specifications, it may also be used in specialized industrial applications covered in technical manufacturing reports.
Food fortification helps increase iron intake through everyday foods. By adding carefully selected iron compounds such as Ferric Pyrophosphate to staple foods and processed products, manufacturers can improve the nutritional value of widely consumed items. This approach supports public health initiatives aimed at reducing iron deficiency and other micronutrient deficiencies.
Ferric Pyrophosphate is a tan to yellow-white powder that is insoluble in water and soluble in mineral acids. It is supplied as a food-grade nutrient ingredient and is identified by the chemical formula Fe4(P2O7)3·xH2O. These properties contribute to its suitability for various food fortification applications.
A Ferric Pyrophosphate project report typically includes manufacturing processes, raw material requirements, process flow diagrams, mass balance, safety information, market overview, plant economics, equipment details, and financial estimates. These sections help investors, entrepreneurs, and technical professionals evaluate project feasibility and production requirements.
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