Detailed Project Report (DPR) on fruit juice of diffrent category

FRUIT JUICE OF DIFFERENT CATEGORY
[CODE NO. 3234]


Packaged juice market has charted a high growth trajectory, thanks to its easy availability, anytime-anywhere consumption, and convenience.

Within the beverages market, the fruit-based beverages category is one of the fastest growing categories, and has grown at a CAGR of over 30 percent over the past decade. As of March 2013, the Indian packaged juices market was valued at Rs 1,100 crore (~USD 200 million) and projected to grow at a CAGR of ~15 percent over the next three years.

The packaged fruit juices market can be divided into three sub-categories: fruit drinks, juices, and nectar drinks. Fruit drinks, which have a maximum of 30 percent fruit content, are the highest-selling category, with a 60 percent share of the market. Frooti, Jumpin, Maaza, etc. are the most popular products in this category. Fruit juices, on the other hand, are 100 percent composed of fruit content, and claim a 30 percent market share at present. In contrast, nectar drinks have between 25 and 90 percent fruit content, but account for only about 10 percent of the market.

The rising number of health-conscious consumers is giving a boost to fruit juices; it has been observed that consumers are shifting from fruit-based drinks to fruit juices as they consider the latter a healthier breakfast/snack option.

Dabur is the market leader in the Indian packaged juices market with its brands Real and Real Activ. Other players include Parle, Fresh Gold, and Godrej. Some of the other brands of fruit juices and drinks include Frooti, Appy, Mazza, Minute Maid, Slice, Fresh Gold, and Del Monte. Considering the attractiveness of the segment, diversified consumer food companies such as ITC are working towards making a foray into packaged juices.


COST ESTIMATION

Plant  Capacity                                                      :    4000.00 Ltr./day
land & Building (2000 sq.mtrs)                         :    Rs. 2.66  Cr
Plant & Machinery                                                 :    Rs. 1.51  Cr
Working Capital for 2 Months                             :    Rs. 1.81  Cr
Total Capital Investment                                      :    Rs. 6.13  Cr
Rate of Return                                                       :    39%
Break Even Point                                                   :    43%



INTRODUCTION    
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA    
10. SAFAL:    
9. 24 MANTRA:    
8. DEL MONTE:    
7. MINUTE MAID:    
6. CAPRI SUN:    
5. B NATURAL:    
4. CERES:    
3. PAPER BOAT:    
2. REAL:    
1. TROPICANA:    
USES AND APPLICATIONS    
FRUIT JUICE BENEFITS:    
AVAILABILITY OF RAW MATERIALS    
B.I.S. SPECIFICATION    
MARKET SURVEY    
GLOBAL    
BRANDED FRUIT JUICE SEGMENT    
JUICY DETAILS    
MANUFACTURERS/EXPORTERS OF FRUIT JUICES    
MANUFACTURING PROCESS    
FILTRATION    
PRESERVATION    
PROCESS FLOW SHEET    
MANUFACTURE IN GENERAL    
CLEANING    
SORTING    
COMMINUTION    
ENZYME TRETMENT OF PULP    
PRESS AIDS    
EXTRACTION    
CITRUS    
DECIDUOUS    
CLARIFICATION    
PASTEURIZATION    
CHEMICAL PRESERVATIVES    
INDIVIDUAL MANUFACTURING PROCESSES    
1.   PROCESSING OF PINEAPPLE    
SOURCES OF BEVERAGE JUICE    
1.   CORES    
2.   JUICE TRIMMINGS    
3.   ERADICATOR MEAT    
4.   SMALL FRUIT    
5.   JUICE DRAINED FROM CRUSHED PINEAPPLE (KETTLE DRAINED)    
6.   JUICE DRAINED FROM ERADICATOR MEAT    
7.   JUICE DRAINING FROM CYLINDERS AND SLICES DURING PROCESSING    
TRIMMING SLICING GRADING    
AND PACKING OPERATIONS    
JUICE PREPARATION    
BLENDING    
WASHING    
SORTING    
JUICE PROCESSING    
UNCLARIFIED JUICE    
"CRUSED" APPLE JUICE    
CENTRIFUGED APPLE JUICE    
FILTERED APPLE JUICE    
PRINCIPLES OF PLANT LAYOUT    
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:    
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
SPECIFIC FACTORS    
EXPLANATION OF TERMS USED    
IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
PLANT LAYOUT    
COMPLETE PLANT AND MACHINERY SUPPLIERS    
SUPPLIERS OF PLANT & MACHINERY    
ROTARY WASHER    
PEELING MACHINE    
FRUIT WASHER    
JUICE EXTRACTOR
LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS    
FILTER PRESS    
JUICE HOMOGENIZER    
SUPPLIERS OF RAW MATERIALS    
PRESERVATIVES    
                                
                            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET