Detailed Project Report (DPR) on fruit pulp & tomato paste (Mango Pulp, Tomato Paste & Other)

FRUIT PULP & TOMATO PASTE
(MANGO PULP, TOMATO PASTE & OTHERS)
[CODE NO. 3058]  

Guava is a pear or round shaped fruit growing in the tropical region. Guava is one of the most common plants abundantly grown in all regions of India. The trees are usually narrow and trunked. There is almost no bark in these trees. The fruit is characterized by white interior. The inside of the fruit is highly fleshy with a number of hard seeds. Guava fruit is one of the richest sources of Vitamin C. this fruit is widely acclaimed all over the world for its delicious taste and vitamin content. There is also a good amount of pectin in this fruit. A good quality commercial pulp is obtained by passing the guava fruit extracts through 0.7mm sieve.

India is the home of mangoes.  A large number of varieties are found  in  almost all parts of the country. According  to  statistics  collected  by  the  Fruit  Development Adviser, Uttar  Pradesh, Tamil Nadu,  Karnataka,  Bihar and West  Bengal  lead  in  mango growing.

Among  the  numerous varieties, `Safaida' and  `Duschri'  of U.P.  `Alphonso' of Ratnagiri, `Badami' of Mysore, `Benishan'  of East Coast, and `Raspuri' `Neelam' and `Mulgoa' of Tamil nadu and Karnataka  are  the most important varieties  for  canning.   The 'Bangalora'  or  `Totapari' mango which is an assured  and  heavy annual  beater,  and also yields an excellent pulp or  juice,  is sometimes canned to give a fairly good canned product.  Juicy and fibrous  varieties are not quite suitable for canning.  They are mostly used for making juice,  squash,  nectar,  chutney  and pickles.

     The mango is one of the oldest tropical fruits and has been cultivated by man for over 1000 years, originating apparently  in Indo-Burma region.  to the large population of Asia, particularly Southern Asia and Malaysia, the mango plays the role as the major fruit  of  the region, much as the apple looms in  importance  in North America and Europe.

The fruit  is  eaten  in its raw,  fresh  form  when  ripe. Unripened  fruits are commonly used for preparing  jellies,  jams and preserves.  Mango blends well with numerious processed foods, such  as  ice creams.  The pulp of the fruit is  soft  and  tasty (pequant).  Some persons not subtle presence of a turpentine like characteristics   in  some  varieties  although  the   aroma   is delicately  pleasant.  It is also used to prepare squash, nectar beverages etc.


Tomato Pulp

     Tomato pulp is a very much popular item derived from tomato fruit.  It is a  ground form of tomato from which skin and  seeds are removed.  Tomato is rich in vitamins A,B,C.  This fruit is  a very delicious refreshing and appetizing eatable item.  

     Tomato can  not be kept as such for a long  period. Hence large  quantities were being wasted in the past due to the  delay in processing. By the introduction of tomato pulp,  it  become possible  to serve the  fruit for a longer period in the form  of tomato pulp.


     Tomato pulp is a ground form of tomato having only 6 % solid content.  A wide variety of products are available by  processing tomato  pulp.  It is used for the production of sauce, ketch  up, juice etc. from tomato.  


     Tomato pulp is usually manufactured from tomato fruit by the use  of a pulping machine.  Best quality products are obtainable by  the  selection of proper equipments and use of  good  quality tomatoes.


     Tomato  pulp has been included in the processed  fruits  and vegetable  group of food processing industry.  A food  processing industry  is  a  link between  the  agricultural  and  industrial sectors,  between the farmers and consumers .  Priority is  to  be given  minimizing post harvest losses that occur during  handling transport, storage, distribution and marketing.  


     This industry is pre-occupied with  preservation  through various  processes the perishable goods during their  seasons  of plenty for the future use and wider distribution.


COST ESTIMATION

Plant  Capacity                               :                 5.00 Ton/day
Land & Building (4000 Sq.Mtr)    :                Rs, 2.61 Cr
Plant & Machinery                          :                 Rs. 85.00  Lacs
Working Capital for 2 Months     :                 Rs. 75.54  Lacs
Total Capital Investment             :                  Rs. 4.26 Cr
Rate of Return                              :                   15%
Break Even Point                           :                  67%


INTRODUCTION    
USES AND APPLICATIONS    
VARITIES AND AREA OF CULTIVATION AND PROCESING OF MANGO PULP    
PROPERTIES AND COMPOSITION OF MANGO    
PROPERTIES AND CHARACTERISTICS OF TOMATO PULP    
SPECIFICATION OF GUAVA PULP    
USES OF WHITE GUAVA PULP    
CHARACTERISTICS AND MICROPIOLOGICAL STATUS OF GUAVA PULP    
B.I.S. SPECIFICATION    
SPECIFICATION OF PINEAPPLE PULP    
REQUIREMENTS AND SAMPLING OF MANGO PULP    
SPECIFICATION OF PAPAYA PULP    
SPECIFICATION OF LITCHI PULP    
TOMATO AND ITS COMPOSITION    
GLOBAL MARKET POSITION    
OVERVIEW OF FRUITS IN INDIA    
MARKET POSITION    
EXPORT OF MANGO PULP    
CANNED MANGO PULP    
DETAILED EXPORT DATA OF MANGO PULP    
VARIETY OF MANGO PULP AND EXPORT    
EXPORT DATA OF FRUIT PULPS    
EXPORT DATA OF PINEAPPLE PULPS    
MANUFACTURING PROCESS OF MANGO PULP    
MANUFACTURING PROCESS AND PARAMETERS OF ALPHONSO MANGO PULP    
MANUFACTURING PROCESS OF FRUIT PULP    
MANUFACTURING PROCESS OF MANGO PULP (CFTRI PROCESS)    
FLOW SHEET FOR PRODUCTION OF CANNED MANGO PULP    
AVAILABILITY OF RAW MATERIAL    
VARIETIES OF MANGOS IN INDIA    
AVERAGE CONSTITUENTS OF RAW MANGO    
MANUFACTURING PROCESSES OF PINEAPPLE PULP    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESSES OF PAPAYA PULP (RED & YELLOW)    
MANUFACTURING PROCESSB OF LITCHI PULP    
MANUFACTURING PROCESS IN DETAILS    
CHEMICAL PRESERVATIVES    
OUTLINE OF THE CANNING PROCESS    
DETAILS OF CANNING    
SPECIFICATIONS OF LACQUERED TIN CANS    
FLOW SHEET OF MANGO PULP    
MANUFACTURING PROCESS OF TOMATO PULP    
PULPING MACHINE    
QUALITY CONTROL    
MANUFACTURING PROCESS OF TOMATO PUREE/PASTE    
QUALITY CONTROL    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF GUAVA PULP    
PROCESS FLOW DIAGRAM OF GUAVA PULP    
PROCESS FLOW FOR GUAVA PULP AND TOMATO PASTE    
SUPPLIERS OF RAW MATERIALS    
MANGOES, TOMATOES AND GUAVA ARE LOCALLY AVAILABLE.    
SUPPLIERS OF PLANT AND MACHINERY    
MISCELLANEOUS PACKAGING & LAMINATION MACHINERY    
IMPORTED PLANT & MACHINERY SUPPLIERS ADDRESSES    
EFFLUENT TREATMENT    
QUALITY CONTROL PROCEDURE/ PARAMETERS    
PLEMENTATION SCHEDULE    
EFFLUENT TREATMENT AND DISPOSAL    
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE    
WASTE TREATMENT    
LIST OF MACHINERY AND EQUIPMENTS    
TECHNICAL DATA    
TECHNICAL DESCRIPTION    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET