GRAPHENE BASED BATTERY
[EIRI/EDPR/4624] J.C.: 2841XL
Graphene may not be the sole material in graphene-based batteries, but they are responsible for the electrodes and the coating on such electrodes depending on the battery. Although the traditional lithium-ion battery is the most popular battery that incorporates graphene, graphene can be used in many types of batteries to enhance the batteries' efficiencies, stability, and cycle/discharge cycle rates.
According to AZo Nano, graphene-based batteries are the most widely developed energy storage device. One of the largest electronics companies, Samsung, commercially produces graphene-based batteries alongside lesser-known battery manufacturers.
What are the benefits of graphene in batteries? Processing graphene into a rechargeable battery’s electrodes improves its energy capacity and charge rate. Graphene’s superior electrical conductivity, mechanical flexibility, chemical stability, and high surface area allow such advantages.
Graphene is a layer of carbon atoms that are connected in a pattern from a two-dimensional hexagonal structure. Graphene, known as the miracle material, is so popular because of its countless wonderful properties. Its tensile strength is 100 times that of steel, it is a powerful conductor of electrical and thermal energy, extremely light, and very flexible. As graphene has made of one atom layer, it has a very large surface area and also is chemically stable, and also is known as an environmentally friendly material. So it has naturally been considered a suitable electrode alternative in battery applications.
In graphene battery industries, one atom layer of graphene is processed to the so-called graphene balls which are used as protective layers on the electrode of the battery, and this is what allows for an increase in the charging capacity and charging speed. A graphene battery can be light, durable, and suitable for high-capacity energy storage, as well as shorten charging times. The addition of graphene can increase the battery capacity of smart phones to 5000-6000 mAh, previously only seen on larger devices such as tablets. Nowadays, graphene-based batteries are becoming more successful than graphite ones at a fast speed. Graphene batteries are close to sprouting technology. The electrode density of graphene batteries is increased, their cycle times are faster, and they can hold the charge longer so the battery’s lifespan is also improved.
According to Samsung, graphene balls can increase mobile battery capacity by up to 45% and charge speed by up to 500%. The graphene ball battery can fully charge the battery in 12 minutes compared to a full charge in 1 hour. Of course, the charging time for a battery that has a higher capacity is a little longer
COST ESTIMATION
Plant Capacity 2000 Nos/Day
Land & Building (5000 sq.mt.) Rs. 9.04 Cr
Plant & Machinery Rs. 1.76 Cr
Working Capital for 2 Months Rs. 897.72 Cr
Total Capital Investment Rs. 908.95 Cr
Rate of Return 25%
Break Even Point 36%
CONTENTS
INTRODUCTION
APPLICATIONS OF GRAPHENE USE IN BATTERIES
GRAPHENE’S CHARACTERISTICS
GRAPHENE’S PROPERTIES
ELECTRICAL PROPERTIES
OPTICAL PROPERTIES
MECHANICAL PROPERTIES
GRAPHENE’S ELECTRICAL CONDUCTIVITY
THERMAL PROPERTIES
STRUCTURAL DIFFERENCES BETWEEN GRAPHENE AND COMMERCIAL BATTERIES
ADVANTAGES OF GRAPHENE BATTERIES
BENEFITS OF USING A GRAPHENE BATTERY
SMALLER, SLIMMER BATTERY:
HIGHER CAPACITY:
FASTER CHARGING TIMES:
THERMAL MANAGEMENT:
GREATER SAFETY:
BENEFITS
LIMITATIONS OF GRAPHENE BATTERIES
SHORTCOMINGS OF GRAPHENE BATTERY
DISADVANTAGES
POTENTIAL OF GRAPHENE BATTERIES IN EVS
FUTURE SCOPE OF GRAPHENE BATTERIES
CONSTRUCTION OF GRAPHEME BASED LITHIUM ION BATTERY
CONSTRUCTION MATERIAL
COMPOSITION OF GRAFENE BASED LITHIUM-ION BATTERIES
ELECTRODES
CATHODE MATERIALS
GRAPHENE COMPOSITE CATHODE MATERIAL
ANODE MATERIALS
ELECTROLYTES
SEPARATORS
USES AND APPLICATION
GRAFENE BATTERY IN AGRICULTURE
GRAFENE BATTERY IN AUTOMOTIVE EQUIPMENT
GRAFENE BATTERY IN COMMUNICATION
GRAFENE BATTERY IN CONSUMER
GRAFENE BATTERY IN INDUSTRIAL
GRAFENE BATTERY IN MEDICAL
GRAFENE BATTERY IN METERING
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR CELL MANUFACTURING
MANUFACTURING PROCESS OF LITHIUM ION BATTERY
(1) MATERIAL PREPARATION AND MIXING
(2) COATING AND DRYING
(3) CALENDARING
(4) SEPARATION AND DRYING
(5) PACKAGE ASSEMBLY
(6) CONTACTING, HOUSING AND FILLING WITH ELECTROLYTE
(7) FORMING AND AGING PROCESS
(8) AMBIENT CONDITIONS FOR BATTERY PRODUCTION
(9) TESTING PROCESS
(A) THERMAL PERFORMANCE TESTS –
(B) COLD START TESTS –
(C) CAPACITY TESTS –
(D) PULSE POWER TESTS –
(E) SELF-DISCHARGE TESTS –
(F) ENERGY EFFICIENCY TESTS –
(G) CYCLIC LIFE TESTS -
(H) CALENDAR LIFE TESTS –
(I) REFERENCE PERFORMANCE TESTS –
PROCESS FLOW CHART FOR BATTERY ASSEMBLING
ASSEMBLING PROCESS OF LITHIUM ION BATTERY
1. CELL SORTING
2. MODULE ASSEMBLY
3. PACK ASSEMBLY
4. FINAL TESTING AND STORAGE
PLANT AND MACHINERY EQUIPMENT FOR CELL MANUFACTURING
GENERAL SPECIFICATION
TECHNICAL SPECIFICATION
COATING MACHINE
AUTO SINGLE COATING MACHINE
AUTO DOUBLE COATING MACHINE
SLITTING MACHINE
GENERAL SPECIFICATION
TECHNICAL SPECIFICATION
ROLL PRESS MACHINE
GENERAL SPECIFICATION
TECHNICAL SPECIFICATION
WINDING MACHINE
ELECTROLYTE FILLING MACHINE
EQUIPMENTS FOR ASSEMBLY
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM
2. PRE-ASSEMBLY STATION
3. AUTOMATIC MODULE ASSEMBLY STATION
1. ASSEMBLY OF SECOND SIDE PLATE
2. AUTOMATIC LINE CHANGE
3. AUTOMATIC LASER WELDING STATION
MARKET POSITION
GLOBAL GRAPHENE BATTERY MARKET DEFINITION
MARKET RESTRAINTS
MARKET OPPORTUNITY
INCREASED PATENT ACTIVITY
MARKET SEGMENTATION
BY BATTERY TYPE
BY APPLICATION
MARKET OVERVIEW
GROWTH DRIVERS:
CHALLENGES:
LATEST DEVELOPMENTS IN THE GLOBAL GRAPHENE BATTERY MARKET
PLANT LAYOUT
SUPPLIERS OF GRAPHENE BATTERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER FOIL
SUPPLIERS OF ALUMINIUM FOIL
SUPPLIERS OF GRAPHITE POWDER
SUPPLIERS OF LITHIUM IRON PHOSPHATE
SUPPLIERS OF POLY ETHYLENE OXIDE
SUPPLIERS OF POLY VINYL FLUORIDE
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF N-METHYL PYRROLIDONE (NMP)
SUPPLIERS OF GRAPHENE OXIDE POWDER
SUPPLIERS OF SILICON DI OXIDE
INDIAN SUPPLIERS OF COMPELETE LIFEPO4 CELLL PRODUCTION LINE
SUPPLIERS OF SPOT WELDING MACHINE
SUPPLIERS OF CHINA
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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