GROUND CALCIUM CARBONATE
[CODE NO. 1950]
Limestone is a common sedimentary rock composed primarily of the calcium carbonate mineral, calcite (CaCO3). Limestone constitutes approximately 10 percent of the sedimentary rocks exposed on the earth’s surface.
Limestone is formed either by direct crystallization from water (usually seawater), or by the accumulation of sea animal shells and shell fragments. In the direct crystallization case calcium ions in the seawater combine with atmospheric or dissolved carbon dioxide to form calcium carbonate, which being insoluble, precipitates out. Over time, layers of the calcium carbonate form, and with sufficient time and pressure from overlying materials, are transformed to solid rock. The chemical composition of seawater and its minerals contaminants will be recorded in the limestone impurities. Limestone frequently also contains the minerals dolomite or calcium magnesium carbonate (CaMg(CO3)2, and a second crystalline form of calcium carbonate, aragonite.
COST ESTIMATION
Plant Capacity 100.00 MT/day
Land & Building (3 Acres) Rs. 4.15 Cr
Plant & Machinery Rs. 8.00 Cr
W.C. for 2 Months Rs. 2.38 Cr
Total Capital Investment Rs. 14.90 Cr
Rate of Return 22%
Break Even Point 64%
INTRODUCTION
NATURAL OCCURRENCE OF FORMATION OF CALCITE
LIME AND LIME STONE
PROPERTIES OF LIME STONE
USES AND APPLICATION OF LIMESTONE
USES OF CALCITE IN PETROLEUM WELL DRILLING
USES & APPLICATIONS
USE IN AGRICULTURE
USE IN METALLURGICAL PROCESSES
FLUE GAS DESULFURIZATION
PRODUCT CHARACTERISTICS & SPECIFICATION
PROPERTIES AND CHARACTERISTICS OF CALCITE
REQUIREMENT FOR LIMESTONE FOR CHEMICAL INDUSTRY
INDUSTRIAL APPLICATION & USES OF CALCITE
ASTM SPECIFICATIONS
MARKET SURVEY
MINING AND MARKETING
USES AND SPECIFICATIONS
GLOBAL MARKET POSITION OF CALCIUM CARBONATE
PRESENT MANUFACTURERS/SUPPLIERS
EQUIPMENTS FOR SIZE REDUCTION AND PULVERIZATION
ADVANTAGES OF MICRONIZED POWDER PRODUCTON
AIR POLLUTION CONTROL SYSTEM
METHOD OF LIME STONE PROCESSING
POLLUTION PROBLEM
PROCESS FLOW DIAGRAM
GROUND CALCIUM CARBONATE PRODUCTION PROCESS
MANUFACTURING PROCESS OF MICRONIZED CALCITE (CaCO3) STONE GRINDING
HAMMER MILLS WITHOUT INTERNAL AIR CLASSIFIERS
METHOD OF TEST FOR CALCITE FOR CHEMICAL INDUSTRY
FLOW CHART
MANUFACTURING PROCESS
ECONOMICS OF LIME STONE PRODUCTION
PROCESS FLOW DIAGRAM
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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