Detailed Project Report (DPR) on Hydraulic Cylinders

Detailed Project Report (DPR) on Hydraulic Cylinders

HYDRAULIC CYLINDERS 

[EIRI/EDPR/1294] J.C. 9956

INTRODUCTION

Introduction to Hydraulic Cylinders

Hydraulic cylinders are often also referred to as hydraulic rams, hydraulic jacks, hydraulic pistons or hydraulic actuators. These different terms are generally synonymous, although a ram is usually a cylinder with a very large piston rod diameter and a jack normally refers to a short stroke single acting hydraulic cylinder.

Types of Hydraulic Cylinders

Hydraulic cylinders may be classified into two groups, double acting and single acting cylinders.

Single Acting Hydraulic Cylinders

A single acting hydraulic cylinder employs hydraulic force in only one direction, usually to extend the cylinder. The single acting cylinder is returned to its start position by an external force such as gravity or a spring. Of course, this can only be done after the hydraulic fluid within the cylinder has been depressurized and is allowed to return to the oil reservoir.

Double Acting Cylinders

A double acting hydraulic cylinder employs hydraulic force in two directions, both extension and retraction. This requires valving between the pump and the cylinder to direct the flow of oil alternately between the two sides of the piston. A double acting cylinder is more complex in design than a single acting cylinder as it has two oil supply ports and additional seals to retain the pressurized fluid within the cylinder and to prevent it from leaking past the piston rod.


COST ESTIMATION

Plant Capacity            17 Nos/Day  

Land & Building  Rented    

Plant & Machinery                    Rs. 44.99 Lac 

Working Capital for 2 Months    Rs. 34.87 Lac 

Total Capital Investment          Rs. 85.87 Lac 

Rate of Return                          31%

Break Even Point                      67%


CONTENTS

INTRODUCTION

USES AND APPLICATIONS

B.I.S. SPECIFICATIONS

MARKET POSITION

MARKET OVERVIEW

SPECIFICATION OF HYDRAULIC CYLINDERS

SEAMLESS TUBE SPECIFICATION

PROCESS FLOWSHEET DIAGRAM FOR BARREL

PROCESS FLOW CHART FOR PISTION

PROCESS FLOW CHART FOR PISTON ROD

PROCESS FLOW CHART FOR GUID BUSH

MANUFACTURING PROCESS

FRICTION WELDING TECHNIQUES FOR HYDRAULIC CYLINDERS

CHROME PLATING

PLANT LAY OUT

SUPPLIERS LIST FOR HYDRAULIC CYLENDER


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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