ICE PACKS (SOLUTIONS TYPE, WHITE GEL TYPE, VIOLET-SEMI SOLID POLYMER TYPES)
[EIRI/EDPR/1232](J.C.9886)
INTRODUCTION
Ice Pack is one of the important products of new generation for cooling of various products or keeps chilling of various products viz. medicines, injection vials, or heat sensitive products like fruits and vegetables meat, fishes, blood bags, semen bags, body injectibles, I.V. fluids and other so many items for longer periods. It is mainly used for chilling purposes for longer shelf life by checking growth of thermophilic bacterials in the products. It is used for chilling of various chemicals which are thermo sensitive in nature and loses their original characteristics at higher temperatures.
The ice packs have very unique important characteristic, that it can be repeatedly re-used several times by freezing and using, again and again. Its cooling and chilling characteristics remain as usual for very long period. It is now one of the conveniently useable items which directly substitutes the consumption of ice or ultimately reduces the ice application in various transportation methods. It's important property is that it donot leave water in the system like ice, when absorbs heat it starts melting and leaving behind the water. Which may damage to the packaging material of products and cause wastage of items. Now this ice pack concept has made the chilling system convinient and easily controlled by simply removing the ice pack from the system. It has made the handling system easy and adoptable to the requisite environment.
COST ESTIMATION
Plant Capacity 3000 Kg/Day
Land & Building (2000 sq.mt.) Rs. 1.29 Cr
Plant & Machinery Rs. 2.18 Cr
Working Capital for 2 Months Rs. 67.98 Lac
Total Capital Investment Rs. 4.58 Cr
Rate of Return 24%
Break Even Point 57%
CONTENTS
INTRODUCTION
PROPERTIES OF SATURATED BRINE
USES AND APPLICATIONS
ICE THERAPY (CRYOTHERAPY)
B.I.S. SPECIFICATIONS
MARKET SURVEY
PRESENT MANUFACTURERS
RAW MATERIALS REQUIREMENTS
LIQUID FREEZING MIXTURES SOLUTION
FREEZING ICE PACK FILLED WITH WHITE GEL TYPE VISCOUS SOLUTION
PROCESS FLOW SHEET FOR WHITE VISCOUS GEL TYPE FOAM FILLED ICE PACK
VIOLET COLOURED FREEZING GEL FOR ICE PACK
PROCESS FLOW-SHEET FOR MANUFACTURING OF ICE PACK [VIOLET COLOURED GEL TYPE]
EQUIPMENT PLANT LAYOUT COMMERCIAL METHODS OF MANUFACTURE
ADDRESSES OF PLANT & MACHINERY
MANUFACTURERS/SUPPLIERS OF RAW MATERIALS
PLANT LAYOUT FOR ICE PACK MANUFACTURING UNIT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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