Industry Overview
Idler rollers are essential components used in belt conveyor systems to support conveyor belts and bulk materials while ensuring smooth and reliable operation. These cylindrical rotating components reduce friction by rolling instead of sliding, helping to minimize wear and protect critical conveyor parts such as bearings and gearboxes.
Belt conveyor idlers are manufactured in various standard roller diameters, including Ф76.3, Ф89, Ф108, Ф133, Ф159, Ф193.7, and Ф219, with selection based on belt width, conveyor speed, application requirements, and bearing capacity. A typical idler assembly consists of a shell, shaft, bearing, housing, seals, and snap ring. Proper design, accurate assembly, and suitable material selection contribute to high load capacity and extended service life.
Idler rollers find applications across industries where conveyor systems are required for material handling, including mining, industrial operations, and other bulk transportation processes. Their performance directly influences conveyor efficiency, operational reliability, and maintenance requirements.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 500 Nos/Day |
| Land & Building (2865 sq.mt.) | Rs. 3.92 Cr |
| Plant & Machinery | Rs. 4.47 Cr |
| Working Capital for 1 Month | Rs. 4.15 Cr |
| Total Capital Investment | Rs. 13.13 Cr |
| Rate of Return | 59% |
| Break Even Point | 42% |
Content Index
- INTRODUCTION
- IDLER CLASSIFICATION
- THERE ARE TWO BASIC TYPE OF BELT CONVEYOR IDLERS:
- TROUGHING IDLERS
- TRANSITION IDLERS
- IMPACT IDLERS
- FLAT RETURN IDLERS
- V TYPE RETURN IDLERS
- SELF-CLEANING RETURN IDLERS
- TYPES AND FUNCTIONS OF IDLERS
- TROUGHING IDLER SETS
- TRANSITION IDLER SETS
- IMPACT IDLER SETS
- TRAINING IDLERS
- USES/APPLICATIONS
- BIS SPECIFICATION
- MARKET OVERVIEW
- STEEL MATERIALS:
- ALUMINUM MATERIALS:
- CARBON FIBER MATERIALS:
- STAINLESS STEEL MATERIALS:
- INDUSTRIAL:
- MINING:
- AUTOMOTIVE:
- GROWTH FACTORS FOR GLOBAL IDLER ROLLERS MARKET:
- MARKET SIZE AND FORECAST OF IDLER ROLLER
- IDLER ROLLERS MARKET, BY TYPE
- IDLER ROLLERS MARKET, BY APPLICATION
- IDLER ROLLERS MARKET, BY GEOGRAPHY
- GLOBAL MARKET OVERVIEW OF IDLER ROLLER
- MANUFACTURER/SUPPLIERS
- MANUFACTURING PROCESS STEPS
- RAW MATERIAL ACCEPTANCE
- PIPE
- BEARING HOUSING AND SEAL
- BEARINGS
- SPINDLE (SHAFT)
- ASSEMBLY
- GREASING
- PROCESS INSPECTION PARAMETERS
- IDLER SELECTION PROCEDURE
- PROCESS FLOW SHEET
- PLANT/MACHINERY SUPPLIERS
- CHINA SUPPLIERS OF PLANT AND MACHINE
- SUPPLIERS OF RAW MATERIAL
- ETP FACILITY
- SEWAGE AND WASTE WATER EFFLUENT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- ANTICIPATED ENVIRONMENTAL IMPACTS
- HEALTH SAFETY & ENVIRONMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PRELIMINARY LAYOUT
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
- CONCLUSIONS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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