IDLER (METAL AND RUBBER) PRODUCTION RATE – 250 NOS/DAY METAL AND 250 NOS/DAY RUBBER
[EIRI/EDPR/4672] J.C.: 2889XL
An idler roller is a cylindrical wheel that rotates with the help of an axle. They are used in conveyors, carriages, and other moving objects to reduce friction by rolling rather than sliding over surfaces. In most cases, they prevent unnecessary wear and tear on important parts such as bearings or gearboxes.
Idler, the important component of belt conveyor, is used to effectively support belt and bulk and secure operation of conveyor. Standards, diameter of rollers are Ф76.3、Ф89、Ф108、Ф133、Ф159、Ф193.7、Ф219 etc., subject to belt width and speed. lengths of rollers are standard series, selected by belt width and types of idlers for bearing, consideration is taken into capacity and life of bearing with every single roller. Usually, idler consists of shell, shaft, bearing, housing, seals and snap ring. Idler must be of unique structure, reasonable fitting and accurate assembly, resulting in high capacity and long service life.
COST ESTIMATION
Plant Capacity 500 Nos/Day
Land & Building (2865 sq.mt.) Rs. 3.92 Cr
Plant & Machinery Rs. 4.47 Cr
Working Capital for 1 Month Rs. 4.15 Cr
Total Capital Investment Rs. 13.13 Cr
Rate of Return 59%
Break Even Point 42%
CONTENTS
INTRODUCTION
IDLER CLASSIFICATION
THERE ARE TWO BASIC TYPE OF BELT CONVEYOR IDLERS:
TROUGHING IDLERS
TRANSITION IDLERS
IMPACT IDLERS
FLAT RETURN IDLERS
V TYPE RETURN IDLERS
SELF-CLEANING RETURN IDLERS
TYPES AND FUNCTIONS OF IDLERS
TROUGHING IDLER SETS
TRANSITION IDLER SETS
IMPACT IDLER SETS
TRAINING IDLERS
USES/APPLICATIONS
BIS SPECIFICATION
MARKET OVERVIEW
STEEL MATERIALS:
ALUMINUM MATERIALS:
CARBON FIBER MATERIALS:
STAINLESS STEEL MATERIALS:
INDUSTRIAL:
MINING:
AUTOMOTIVE:
GROWTH FACTORS FOR GLOBAL IDLER ROLLERS MARKET:
MARKET SIZE AND FORECAST OF IDLER ROLLER
IDLER ROLLERS MARKET, BY TYPE
IDLER ROLLERS MARKET, BY APPLICATION
IDLER ROLLERS MARKET, BY GEOGRAPHY
GLOBAL MARKET OVERVIEW OF IDLER ROLLER
STEEL MATERIALS:
ALUMINUM MATERIALS:
CARBON FIBER MATERIALS:
STAINLESS STEEL MATERIALS:
INDUSTRIAL:
MINING:
AUTOMOTIVE:
SOME OF THE COMPANIES THAT ARE PROFILED IN THIS REPORT ARE:
MANUFACTURER/SUPPLIERS
MANUFACTURING PROCESS STEPS
RAW MATERIAL ACCEPTANCE
PIPE
BEARING HOUSING AND SEAL
BEARINGS
SPINDLE (SHAFT)
ASSEMBLY
GREASING
PROCESS INSPECTION PARAMETERS
PIPE
SHAFT
BEARING HOUSING (STANDARD BROUGHT OUT)
IDLER SELECTION PROCEDURE
PROCESS FLOW SHEET
PLANT/MACHINERY SUPPLIERS
CNC LATHE
BOARING MACHINE
POWER HACSAW
MIG WELDING MACHINE
PAINTING EQUIPMENT
AIR COMPRESSURE
DG SETS
MEASURING AND TESTING INSTRUMENTS
MECHANICAL PRESS
POWER PRESS
BUFFING MACHINE
CHINA SUPPLIERS OF PLANT AND MACHINE
SUPPLIERS OF RAW MATERIAL
MILED STEEL ROD
M.S. PIPE
COPPER WIRES
WELDING ELECTRODE
BRIGHT BARS
BEARING
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PRELIMINARY LAYOUT
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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