LIME CALCINATION PLANT
[EIRI/EDPR/0807] {J.C: 9421}
INTRODUCTION
Quick lime which is also known as calcium oxide or burnt lime specifically for chemical industries. Quick lime/burnt lime is obtained by calcining pure limestone at high temperature.
Quick lime is used in mortar and plaster in glass production and in metal production industries to remove impurities.
The elements calcium and magnesium that abound so widely in the earth's crust, most commonly occur in carbonate forms of rock, generally classified as lime stone. Chemically it is composed primarily of calcium carbonate, CaCO3, including varying percentage of impurities. Although these carbonates may occur in many other rocks areas and soils in its broadest interpretation a chemical prerequisite for lime stone is that it contains greater than 50% carbonate.
Limestone’s most important chemical characteristic is that when subjected to high temperature, it decomposes chemically into lime, CaO decarbonation occurring through the expulsion of CO2 gas. This primary product, known as quicklime, may be dehydrated or slaked into hydrated lime, calcium hydroxide (Ca(OH)2, the water being chemically complete bined with calcium oxide in an unimolar ratio.
It occurs in varying degrees in nearly every country. It is one of the most bare raw materials employed in industry and construction and has been compared to one leg of a six legged stool around which modern industry revolves, the other legs being coal, oil, iron ore, sulphur and salt.
Lime is one of the oldest chemicals known to man; the process of lime burning is one of the oldest chemical industries. Lime plaster and mortar were used by the Greeks, Romans, Etruscaus, Arabian and Moors. Vitruvious, a Roman Architect under Augustus, wrote the first detailed lime Specifications.
Calcium oxide is also known as lime quicklime, burnt lime, calx, unslaked lime, fluxing lime.
It is a white or gregish white hard lumps, sometimes with a yellowith or burnish tiut due to iron.
Regarding its production, calcium carbonate (lime stone) is roasted in limes until all the carbon dioxide is driven off. The impurities present in calcium carbonate, magnesium, iron and aluminium oxides.
Compared to one leg of a six legged stool around which modern industry revolves, the other legs being coal, oil, iron ore, sulphur and salt.
COST ESTIMATION
Plant Capacity 60 MT/Day
Land & Building (7000 sq.mt.) Rs. 3.37 Cr
Plant & Machinery Rs. 1.61 Cr
Working Capital for 3 Months Rs. 2.98 Cr
Total Capital Investment Rs. 8.27 Cr
Rate of Return 21%
Break Even Point 56%
CONTENTS
INTRODUCTION
B.I.S. SPECIFICATION
PROPERTIES
USES & APPLICATIONS
MARKET SURVEY
CALCINED LIME MANUFACTURERS & EXPORTERS
PROCESS OF MANUFACTURE OF LIME CALCINATION
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF CALCIUM OXIDE (CALCINED LIME)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS FOR LIME CALCINING
SUPPLIER OF PLANT & MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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