MAIZE & BY-PRODUCTS PROCESSING PLANT CAPACITY-100 MT/DAY STARCHES / MODIFIED STARCHES/ LIQUID GLUCOSE / DEXTROSE MONOHYDRATE / GLUCOSE SYRUPS / CORN SYRUP SOLIDS / HIGH MALTOSE CORN SYRUPS / MALTO DEXTRINE POWDER / CORN GLUTEN MEAL (60%) MAIZE OIL / SORBITOL
[EIRI/EDPR/1396] J.C. 173
INTRODUCTION
Starch Industry in India
Starch is an abundant carbohydrate distributed worldwide in plants. Starch has been a major ingredient in man's diet over the centuries. In addition it has become a major industrial raw material. Plant seeds, roots and tubers are all sources of industrial starch production. The commercial realities of the starch recovery process limit the industrial sources mainly to wheat, maize and tapioca. Indian starch industry mainly consumes maize as input raw material.
Also some industries are tapioca based.
Maize is doing wonderful things in our everyday life. Maize is present in one form or other in
The Food we eat
The Milk we drink
The Chocolates/Biscuits we take
The Clothes we wear
The Paper we read
The Medicines we take
Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize milling process is the separation of the maize kernel into its different parts. Maize starch is produced by the wet milling process, which involves grinding of softened maize and separation of corn oil seeds (germs), gluten (proteins), fibers (husk) and finally pure starch.
COST ESTIMATION
Plant Capacity 1. Starch 15,000 MT.
2. Liquid Glucose 1,500 MT.
3. Dextrose Monohydrate 500 MT.
4. Maize Germ 50 MT.
5. Sorbitol 500 MT.
6. Dextrin 500 MT.
7. Gluten 500 MT.
8. Animal Feed 2,000 MT.
Land & Building (10 Acres) Rs. 11.05 Cr
Plant & Machinery Rs. 41.85 Cr
Working Capital for 3 Months Rs. 18.33 Cr
Total Capital Investment Rs. 72.81 Cr
Rate of Return 26%
Break Even Point 55%
CONTENTS
INTRODUCTION
PRODUCT DESCRIPTION AND USE
ECONOMIC SIZE UNIT AND PRODUCTION PATTERN
PROPERTIES
MARKET SURVEY
NAME AND ADDRESS OF MANUFACTURERS OF LIQUID GLUCOSE
LIQUID GLUCOSE AND DEXTROSE - AN ASSESSMENT OF MARKET
ESTIMATED DEMAND FOR DEXTROSE
LIST OF MANUFACTURERS OF RAW MATERIAL-DEXTROSE
SPECIFICATION
INDIAN STANDARDS
SPECIFICATIONS
MANUFACTURES OF STARCH AND ALLIED PRODUCTS
PROCESS DESCRIPTION
PROCESS FLOW DIAGRAM FOR THE MFG. OF STARCH
RAW MATERIALS AND UTILITIES
MANUFACTURING PROCESS FOR LIQUID GLUCOSE-G
MANUFACTURE OF DEXTROSE MONOHYDRATE AND DEXTROSE ANHYDROUS
MANUFACTURING DIAGRAM OF LIQUID GLUCOSE
MANUFACTURING DIAGRAM OF ANHYDROUS DEXTROSE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
PLANT AND MACHINERY
IMPLEMENTATION SCHEDULE
LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
MANUAL ON STANDARDS OF MAIZE
PLANT ECONOMICS
PLANT & MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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