POLYCARBONATE SHEET
[EIRI/EDPR/1856] J.C. 723
INTRODUCTION
Polycarbonates (PC) are a group of thermoplastic polymers containing carbonate groups in their chemical structures. Polycarbonates used in engineering are strong, tough materials, and some grades are optically transparent. They are easily worked, molded, and thermoformed. Because of these properties, polycarbonates find many applications. Polycarbonates do not have a unique Resin identification code (RIC) and are identified as 'Other', 7 on the RIC. Products made from polycarbonate can contain the precursor monomer bisphenol A (BPA). Polycarbonate is also known by a variety of trademarked names, including Lexan, Makrolon, and others.
Polycarbonate sheet is generally replacing glass, toughened glass and polyethylene membrane in many fields such as agriculture, industry, public buildings and ornaments. It is a perfect combination of lightweight, high impact strength, light transmission, frame-resistance, UV protection, anti-drop as well as charming appearance.
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (1500 sq.mt.) Rs. 1.77 Cr
Plant & Machinery Rs. 60.60 Lac
Working Capital for 2 Months Rs. 9.63 Cr
Total Capital Investment Rs. 12.24 Cr
Rate of Return 76%
Break Even Point 21%
CONTENTS
INTRODUCTION
USES OF POLYCARBONATE SHEETS
TECHNICAL INFO ON POLYCARBONATE ROOF SHEETING PRODUCTS
HONEYCOMB POLYCARBONATE SHEETS
APPLICATION AREAS OF HONEYCOMB POLYCARBONATE
ADVANTAGES OF POLYCARBONATE
CORRUGATED POLYCARBONATE SHEETS
PROPERTIES
MARKET POSITION
PRESENT MANUFACTURERS AND SUPPLIERS OF POLYCARBONATE SHEET
MANUFACTURING PROCESS
DETAILS OF EXTRUSION PROCESS
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF POLY CARBONATE SHEET
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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