POTASSIUM SULPHATE
[EIRI/EDPR/1574] J.C.369
INTRODUCTION
Potassium sulfate (K2SO4) mineral name arcanite forms colorless, nonhygroscopic crystal. It occasionally occurs in nature in the pure state in salt deposit, but is more widely found in the form of mineral double salts in combination with sulfates of calcium, magnesium, and sodium.
Potassium sulfate is after potassium chloride the most important potassium containing fertilizer being used mainly for special crops. Potassium sulfate constitutes 5% of the world demand for potash fertilizer.
Prior to 1939, the German potash industry was the chief source of potassium sulfate for American chemical and fertilizer industries, although considerable tonnages were being produced in this country by the interaction of potassium chloride and sulfuric acid as a side product of salt-cake manufacture. With the termination of European imports, the production of the salt was undertaken on a larger scale by the American Potash and Chemical Corp. through the interaction of burkeite (Na2CO3 2Na2SO4) with potassium chloride followed in turn by the successful recovery of this salt from langbeinite by the International Minerals and Chemical Corp. In agricultural use potassium sulfate is preferred for the tobacco crop of the Southeast and the citrus crop of Southern California.
Relatively small amounts of other potassium salts are used as fertiliser, generally for special purposes. Tobacco and some vegetables are adversely affected by high chloride concentration, and K2SO4 or KNO3 are preferred. K2SO4 is made in substantial quantities in Europe by the Mannheim process from potash and H2SO4 and in the united states and other countries by various exchange reacting between K, Na, and Mg salts.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (28,000 sq.mt.) Rs. 21.74 Cr
Plant & Machinery Rs. 11.88 Cr
Working Capital for 3 Months Rs. 24.85 Cr
Total Capital Investment Rs. 60.67 Cr
Rate of Return 36%
Break Even Point 45%
CONTENTS
INTRODUCTION
B.I.S. SPECIFICATION
USES AND APPLICATION
MARKET SURVEY
IMPORT DATA OF POTASSIUM SULPHATE :
RAW MATERIALS
MANUFACTURING PROCESS OF POTASSIUM SULPHATE
PROCESS FLOW SHEET FOR POTASSIUM SULPHATE AND HYDROCHLORIC ACID MANUFACTURING
DIFFERENT PROCESSES TO MANUFACTURE SULPHATE OF POTASH
MANUFACTURING PROCESS OF POTASSIUM SULPHATE
FROM SODIUM SULPHATE
RECOVERY OF POTASSIUM SULFATE
FROM NATURAL COMPLEX SALTE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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