PURIFIED SALT (PROCESSING RATE – 5,00,000 TPA)
[EIRI/EDPR/4658] J.C.: 2875US$
Salt is existent in all animal and vegetable life and is coeval with life itself. It must have been present in the first herbage that gave nourishment to the first beast. Salt was the name originally given to the residue left by evaporation of sea water. Afterwards the name was employed to include all substances held in solution in sea water. Chemists ultimately extended the name to cover all combinations of an acid and a base. Sodium Chloride (NaCl) now called common salt, is an example of the simplest type of chemical salt. Sodium Chloride is an essential constituent of the body fluids and is responsible for a number of vital functions in the body as well as one of the important raw materials for various chemical products.
COST ESTIMATION
Plant Capacity 12,500 MT/Day
Land & Building (51,430 sq.mt.) US$ 59.14 Lac
Plant & Machinery US$ 35.27 Lac
Working Capital for 1 Month US$ 24.85 Lac
Total Capital Investment US$ 1.22 Cr
Rate of Return 69%
Break Even Point 54%
CONTENTS
INTRODUCTION
USE/APPLICATION/ADVANTAGES
CHEMICAL PRODUCED BY REACTIONS USING SALTS AS RAW MATERIAL
PROPERTIES
SPECIFICATIONS
MARKET OVERVIEW
GROWTH FACTORS
DRIVERS OF THE INDUSTRIAL SALTS MARKET
CHALLENGES IN THE INDUSTRIAL SALTS MARKET
OPPORTUNITIES IN THE INDUSTRIAL SALTS MARKET
SEGMENTAL INSIGHTS
MANUFACTURING PROCESS INSIGHTS
APPLICATION INSIGHTS
KEY MARKET PLAYERS
RAW MATERIALS
INPUT/OUTPUT
MANUFACTURING PROCESS
PURIFIED SALT CAN BE MANUFACTURED BY FOUR PROCESS:
PURIFICATION
EVAPORATION
CRYSTALLIZATION
EVAPORATED SALT PRODUCTION
CRYSTALLIZING EVAPORATORS
VACUUM DRIERS
PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
WASTE WATER
SEWAGE AND WASTE TREATMENT FACILITY
UTILITY REQUIREMENT (ESTIMATED) - MONTH
PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS
BOILER
GENERATOR SET (DG SET)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
PRELIMINARY LAYOUT
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
SAFETY & ENVIRONMENT MANAGEMENT PLAN
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
PROJECT IMPLEMENTATION MANAGEMENT
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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