Detailed Project Report (DPR) on pvc wire and cable

Detailed Project Report (DPR) on pvc wire and cable

PVC WIRE AND CABLE 

 [CODE NO.3759]  

Wire is used to carry the current from one place to another A wire is a single conductor (material most commonly being copper or aluminium) while cable is two or more insulated wires wrapped in one jacket. Multiple conductors that have no insulation around would be classified as a single conductor.

TYPES OF ELECTRICAL WIRES

There are two main types of wires: solid or stranded. 

A solid wire is a single conductor that is either bare or insulated by a protective colored sheath. It offers low resistance and is perfect for use in higher frequencies. When inside a covering there are many thin strands of wires twisted together, it is called a stranded wire. Stranded wires are used where flexibility is important because which the wire can be used for a longer period. This type of wire have larger cross-sectional area than solid wires for the same current carrying capacity. Stranding is process of twisting together of small wires to form a single larger conductor. Used to provide flexibility, ease of handling and vibration resistance.

Copper Wire

Copper Wire is a single electrical conductor manufactured out of Copper Ore. This widely used conductor can either be insulated or uninsulated. Having a moderate conductivity, it’s used to transfer electricity with low voltage. Electrical wiring in buildings is the largest market for the copper industry worldwide. As per estimation, around half of the copper mines is consumed in manufacturing electrical wire and cable conductors.

COST ESTIMATION

Plant Capacity                                    2 Ton/Day

Land & Building (1500 sq.mt.)          Rs. 2.14 Cr

Plant & Machinery                               Rs. 1.45 Cr

Working Capital for 1 Month            Rs. 1.95 Cr

Total Capital Investment                    Rs. 5.80 Cr

Rate of Return                                     51%

Break Even Point                                 43%


  • INTRODUCTION
  • TYPES OF ELECTRICAL WIRES
  • THERE ARE TWO MAIN TYPES OF WIRES: SOLID OR STRANDED.
  • COPPER WIRE
  • PROPERTIES
  • PROPERTIES OF COPPER WIRE:
  • ELECTRICAL CABLE
  • PVC COPPER CABLE
  • PROPERTY
  • APPLICATION
  • ADVANTAGES
  • ADVANTAGES OF PVC CABLES
  • SOME OF THE MAJOR ADVANTAGES OF PVC CABLES
  • CONSTRUCTION
  • CONDUCTOR
  • 1. SOLID/STRANDED
  • A. SOLID
  • B. STRANDING
  • 2. CIRCULAR/ SHAPED
  • A. CIRCULAR
  • B. SHAPED
  • INSULATION
  • THE FOLLOWING COLOUR CODE IS USED FOR IDENTIFICATION:
  • LAYING UP
  • INNERSHEATH
  • A. EXTRUDED INNERSHEATH
  • B. TAPPED INNERSHEATH
  • ARMOURING
  • OUTERSHEATH
  • USES AND APPLICATION
  • APPLICATIONS
  • B.I.S. SPECIFICATION
  • OVERVIEW OF PVC WIRE AND CABLE
  • INDIAN WIRE AND CABLE MARKET
  • CAPEX IN KEY SEGMENTS FY15-19 - TOTAL = RS. 8,56,020 CRORES
  • PRIORITIZATION OF RAILWAY LINES
  • METRO RAIL GROWTH
  • METRO PROJECTS PIPELINE - ORDERING EXPECTED OVER FY17-19
  • GENERAL METRO RAIL CAPEX BREAKDOWN
  • GROWTH IN TRANSMISSION SECTOR
  • GROSS BLOCK (FIXED ASSETS) OF MAJOR TELECOM SERVICE PROVIDERS
  • IMMENSE GROWTH IN RENEWABLES CAPACITY LED BY SOLAR
  • GROWING MIX OF RENEWABLES IN GENERATION AHEAD
  • INVESTMENT REQUIRED TO ACHIEVE 175GW RENEWABLE ENERGY TARGET BY FY2022
  • KEY SECTORS FOR INVESTMENT UNDER SMART CITIES MISSION
  • PRODUCT PROFILE
  • GOVERNMENT REGULATIONS
  • GOVERNMENT INITIATIVES
  • DEMAND-SUPPLY DYNAMICS
  • DEMAND GROWTH
  • DEMAND DRIVERS
  • IMPORT EXPORT TREND
  • IMPORT EXPORT TREND
  • CAPACITY ADDITION
  • PRICE TREND
  • COMPETITIVE SCENARIO
  • RESOURCE RISK
  • FINANCIAL RISK
  • EXPORT DATA OF PVC COPPER FLEXIBLE
  • IMPORT DATA OF INSULATED COPPER CABLE
  • IMPORT DATA OF PVC COPPER WIRE
  • GLOBAL MARKET POSITION WIRE & CABLES
  • WIRE & CABLE DEMAND
  • EUROPEAN TRENDS FOR WIRE & CABLE DEMAND, 2010-2016
  • KEY TRENDS IN END USE MARKETS – CONSTRUCTION
  • ANNUAL GROWTH OF PRODUCTION IN CONSTRUCTION, 2010-2016 (% YEAR-ON-YEAR CHANGE)
  • KEY TRENDS IN END USE MARKETS – TELECOMMUNICATIONS
  • KEY TRENDS IN END USE MARKETS - POWER INFRASTRUCTURE
  • EU-28 WIRE & CABLE APPARENT CONSUMPTION, 2010 – 2016 (‘000 TONNES)
  • EU-28 WIRE & CABLE APPARENT CONSUMPTION, 2010 – 2016 (€ MILLION)
  • WIRE & CABLE SUPPLY
  • EUROPEAN TRENDS FOR WIRE & CABLE SUPPLY, 2010-2016
  • ITALY AND GERMANY HAVE THE HIGHEST NUMBER OF CABLE PLANTS, EACH WITH MORE THAN 100 OPERATIONAL SITES
  • GERMANY IS THE LARGEST PRODUCER, REPRESENTING 17% OF TOTAL EU-28 PRODUCTION
  • TOP WIRE & CABLE PRODUCERS IN THE REGION
  • TOP WIRE & CABLE COMPANIES, 2015
  • EU-28 WIRE & CABLE PRODUCTION, 2010 – 2016 (‘000 TONNES)
  • EU-28 WIRE & CABLE PRODUCTION, 2010 – 2016 (€ MILLION)
  • WIRE & CABLE TRADE
  • EU-28 WIRE & CABLE TRADE, 2010 – 2016 (€ MILLION)
  • EU-28 WIRE & CABLE TRADE, 2010 – 2016 (€ MILLION)
  • EU-28 TRADE HAS RETURNED TO OVERALL NET IMPORT, AFTER BECOMING A NET EXPORTER BETWEEN 2010 AND 2014
  • MANUFACTURERS/SUPPLIERS OF PVC COPPER WIRE
  • OUTLINE OF MANUFACTURING PROCESS
  • PROCESS FLOW CHART
  • MANUFACTURING PROCESS
  • (1) DRAWING
  • (2) ANNEALING
  • (3) STRANDING
  • (4) INSULATION
  • (5) QUALITY CONTROL
  • CABLES ARE MANUFACTURED AND UNDERGO THE FOLLOWING TESTS:
  • (A) TYPE TEST
  • 1. THE FOLLOWING TESTS ARE TYPE TEST OF ELECTRICAL POWER CABLE.
  • PHYSICAL TESTS FOR INSULATION AND SHEATH
  • (B) ACCEPTANCE TEST:
  • (C) ROUTINE TEST:
  • CONDUCTOR RESISTANCE TEST OF ELECTRICAL POWER CABLES
  • TEST FOR THICKNESS OF INSULATION OF POWER CABLE
  • APPARATUS REQUIRED TO TEST FOR THICKNESS OF INSULATION OF POWER CABLE
  • PROCEDURE FOR TESTING OF THICKNESS OF INSULATION OF POWER CABLE
  • ANNEALING TEST FOR WIRES AND CONDUCTORS
  • PROCESS OF ANNEALING TEST FOR WIRES AND CONDUCTORS
  • TENSILE TEST OF CONDUCTORS
  • APPARATUS REQUIRED FOR TENSILE TEST:
  • METHOD OF TENSILE TEST OF CONDUCTORS
  • PROCEDURE
  • PERSULPHATE TEST OF CONDUCTOR
  • WHY COPPER WIRES ARE TINNED?
  • METHODS
  • METHOD A:
  • METHOD B:
  • TEST SPECIMEN FOR TINNING TEST (FOR METHOD B)
  • WRAPPING TEST FOR CONDUCTORS
  • (6) COILING AND PACKING
  • SEQUENCES IN WIRE & CABLE MANUFACTURING
  • WIRE DRAW IS FIRST STEP
  • TWISTING AND STRANDING
  • CABLING AND JACKETING
  • CABLES TESTED BEFORE SHIPPING
  • CABLING INSTALLATION & MAINTENANCE
  • SUPPLIERS OF RAW MATERIALS
  • COPPER WIRE ROD
  • PVC COMPOUND CABLE GRADE
  • PACKING MATERIALS
  • SUPPLIERS OF PLANT AND EQUIPMENTS
  • WIRE DRAWING MACHINE
  • PVC EXTRUSION PLANT
  • ANNEALING FURNACE
  • WIRE STRANDING MACHINE
  • WIRE STRATNING MACHINE
  • ELECTRICAL MEASURING INSTRUMENTS
  • EOT CRANES
  • DG SETS
  • POWER TRANSFORMERS
  • COOLING TOWER
  • ETP PLANTS
  • AIR POLLUTION CONTROL EQUIPMENTS
  • AIR CONDITIONING EQUIPMENTS
  • AIR COMPRESSORS
  • AIR COMPRESSORS
  • WEIGHING MACHINE (PLATFORM TYPE)
  • MATERIAL HANDLING EQUIPMENTS
  • FIRE FIGHTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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