Detailed Project Report (DPR) on solar pv module manufacturing unit (25mw per annum)

Detailed Project Report (DPR) on solar pv module manufacturing unit (25mw per annum)

SOLAR PV MODULE MANUFACTURING UNIT (20 MW PER ANNUM)
[CODE NO. 2044]


Solar Panels are in general Silicon made Rectangular Shaped Glass Covered Products which Produce Electricity when exposed to the Sun. These Panels produce Direct Current (DC) Electricity which has to be converted by a  Solar Inverter to Alternating Current (AC) Electricity to be used by Consumers .Note Solar  Electricity can also be supplied to the Electricity Grid if allowed by your Utility. However, In India, the industry is still immature and interconnections are not given to ordinary consumers in general. So you can use an Energy Storage Device to store Electricity. However Energy Storage Products like Chemical Batteries are quite expensive. Solar Panel produced Electricity usually costs between Rs 15-18 /KwH (much higher than the Rs 3-6/unit paid normally) which makes it uneconomical except in special cases like off grid applications. Replacing expensive Diesel powered Telecom Towers with Solar Panels is also an option. Sharply falling Solar Panel costs should make it competitive with your electricity in 2-3 years. In places like Italy, Solar Electricity is already competitive due to high prices of electricity.

COST ESTIMATION

Plant Capacity                                                67 KW/Day                                              
Land & Building (2500 Sq.mt)                     Rs. 1.95   Cr
Plant & Machinery                                          Rs. 90.00 Lacs
W.C. for 2 Months                                           Rs. 8.6 Cr
Total Capital Investment                               Rs. 13.16  Cr
Rate of Return                                                 66%
Break Even Point                                             32%

INTRODUCTION    
PRINCIPLE OF SOLAR PV MODULE    
TECHNOLOGY OF SOLAR PV MODULE    
ADVANTAGES OF PV POWER PLANT    
DISADVANTAGES OF PV POWER PLANT    
USES AND APPLICATION OF PV POWER PLANT    
B.I.S. SPECIFICATION    
MARKET SURVEY    
MANUFACTURERS/SUPPLIERS OF SOLAR PV MODULE    
MANUFACTURING PROCESS    
TECHNICAL SPECIFICATION OF PV MODULE    
PROCESS FLOW CHART    
PLANT AND MACHINERY    
PLANT LAYOUT    
SUPPLIERS OR PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET        

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