STAINLESS STEEL COLD ROLLED COIL (CAP: 50 MT/DAY)
[EIRI/EDPR/4505] J.C.: 2721XL
INTRODUCTION
Cold rolling is a work hardening process used to change the structure of metals and is often used to process stainless steel. Cold rolled stainless steel as a raw material has a wide variety of applications in medical, aerospace and automotive engineering. Read on to learn more about what cold rolled steel is, how it's produced, and what it can be used for.
The primary purpose of cold rolling of steels is to reduce the thickness of the hot rolled steel strips (normally in the range of 1.5 mm to 5 mm) into thinner thicknesses (usually in the range of 0.12 mm to 2.5 mm) which cannot be normally achieved during hot rolling in a hot strip mill. Besides reduction in thickness cold rolling is done for improving the surface finish of steels, for improving the thickness tolerances, for offering a range of ‘tempers’, for improving the physical characteristics, and for preparing the strip for surface coating.
Cold rolling makes the cold rolled sheets a much improved product. Cold rolled steel products offer good control of thickness, shape, width, surface finish, and other special quality features that compliment the need for highly engineered end user applications. To meet the various end user requirements, cold rolled sheets are metallurgically designed to provide specific attributes such as high formability, deep drawability, high strength, high dent resistance, good magnetic properties, weldability, enamelability, and paintability etc.
Cold rolling of hot rolled steel strips is done below the recrystallization temperature normally at room temperature. In cold rolling process, usually no heat is applied to the hot rolled strip before rolling. However, frictional energy at the contact surfaces of the strip being rolled gets converted into heat. This heat may increase temperature of the strip being rolled in rapid adiabatic process to a level of 50 deg C to around 250 deg C.
COST ESTIMATION
Plant Capacity 50 MT/Day
Land & Building (8000 sq.mt.) Rs. 10.14 Cr
Plant & Machinery Rs. 6.92 Cr
Working Capital for 2 Months Rs. 46.87 Cr
Total Capital Investment Rs. 65.57 Cr
Rate of Return 72%
Break Even Point 23%
CONTENTS
INTRODUCTION
PICKLING:
COLD ROLLING OF PICKLED STRIP:
ANNEALING:
TEMPER ROLLING OR SKIN PASS ROLLING OF ANNEALED STRIP:
COLD ROLLING OF PICKLED STRIP
TEMPER ROLLING OR SKIN PASS ROLLING OF ANNEALED STRIP
SS COLD ROLLED COIL
WHAT IS COLD ROLLED STAINLESS STEEL?
PRODUCT SPECIFICATION AND STEEL GRADE
OTHER SPECIFICATIONS ARE ALSO AVAILABLE UP TO REQUEST
AVAILABLE SIZE
DIMENSION AND SHAPE TOLERANCE (FOR REFERENCE)
CHEMICAL COMPOSITION & MECHANICAL PROPERTY:
CHEMICAL COMPOSITION (FOR REFERENCE)
MECHANICAL PROPERTY (FOR REFERENCE)
20 HI COLD ROLLING REVERSING MILLS
MAIN ADVANTAGES OF 20 HIGH MILLS:
MAIN DISADVANTAGES OF 20 HIGH COLD ROLLING MILLS:
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS
PROCESS OVERVIEW
COLD ROLLING MILLS (CR STRIP MILLS)
(A) PICKLING OF LOW ALLOY AND ALLOY HR STEEL
CONTINIOUS PICKLING LINE
A TYPICAL PICKLING PLANT MAY INCORPORATE:
(B) COLD ROLLING OF THE PICKLED HOT ROLLED STRIP
(1) CONVENTIONAL DISCONTINUOUS ROLLING
(2) CONTINUOUS ROLLING
(C) ANNEALING OF LOW ALLOY AND ALLOY STEEL
(1) BATCH ANNEALING
ANNEALING
(2) CONTINUOUS ANNEALING
(D) TEMPERING OF COLD ROLLED STRIP
TEMPERING ALSO IMPROVES STRIP FLATNESS
(E) FINISHING
MARKET POSITION
STAINLESS STEEL STRIPS MARKET: SEGMENTATION
LIST OF BEST KEY PLAYERS IN HOT ROLLED STEEL STRIP MARKET ARE AS FOLLOWS:-
PLANT LAYOUT
SUPPLIERS OF CR SS STRIP COIL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SS SCRAP
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF SS ROLLING MILL MACHINERY
INDIAN SUPPLIERS FOR SS COLD ROLLING MILL
EUROPEAN SUPPLIERS OF ANNEALING FURNACE
SUPPLIERS OF ANNEALING FURNACE
EUROPEAN SUPPLIERS OF AUTOMATIC FLATNESS CONTROL, AUTOMATIC GAUGE CONTROL AND SEPARATOR
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BORING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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