STEEL DOOR (8X4 FEET) (PRODUCTION CAPACITY: 45,000 DOORS/ANNUM)
[EIRI/EDPR/4719] J.C.: 2939XL
A steel door allows us opening or passage into a house, building, room, apartment or closet by which persons enter. It is more strong other than normal wood door or others type of doors. Steel Doors
Steel or other such metal construction has been used for years as they are efficient and are a sturdy option for exterior and interior doors alike. These doors can be either be solid or hollow.
Steel frames are quite popular and are being used extensively for houses and other locations as they are economical than the conventional wooden frames.
Steel doors are widely used in houses, apartments and in places where door operating conditions require a higher resistance to loads, mechanical damages and corrosion. The use of metal materials does not preclude the creation of interesting and structurally advanced products. Well integrated doors may constitute an architectural detail that bonds the whole interior. The precision of performance combined with a high-quality powder coating in any color, enables manufacturing of a product adapted to individual needs.
COST ESTIMATION
Plant Capacity 150 Doors/Day
Land & Building (1000 sq.mt.) Rs. 1.54 Cr
Plant & Machinery Rs. 91.25 Lac
Working Capital for 1 Month Rs. 4.65 Cr
Total Capital Investment Rs. 7.28 Cr
Rate of Return 52%
Break Even Point 38%
CONTENTS
INTRODUCTION
TYPES OF STEEL DOOR
ADVANTAGES OF STEEL DOOR
DISADVANTAGES OF STEEL DOOR
PARTS OF STEEL DOOR
1. FLUSH STEEL DOORS
2. STEEL DOORS WITH WINDOWS
3. PANELED STEEL DOORS
STEEL FLUSH DOOR
ADVANTAGES
DISADVANTAGES
PROPERTIES
STEEL DOORS:-
SIZES:-
WELDED JOINT TESTS:-
A. VISUAL INSPECTION:-
B. MICRO & MACRO EXAMINATIONS:-
C. FILLET WELD TEST:-
HINGES:-
HANDLES:-
FINISH:-
PAINTING:-
PARTS OF FLUSH STEEL DOOR
(A) FRAME
CONSTRUCTION
FRAME COMPONENTS
(B) SHUTTER
TYPES OF SHUTTER
FOR HEAVY DUTY
FOR HEAVY DUTY
CONSTRUCTION
USES AND PPLICATION
APPLICATION OF INTERNAL DOORS
B.I.S. SPECIFICATION
COMMERCIAL STEEL DOOR
PRODUCTION DETAILS OF STEEL STRUCTURE
1. PRODUCTION PREPARATION BEFORE STEEL STRUCTURE PROCESSING
2. MANUFACTURING PROCESS OF STEEL STRUCTURE
1) LOFTING, NUMBER MATERIAL
3. STEEL STRUCTURE PRE-ASSEMBLY
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) SHEARING
(2) BLANKING
(3) FORMING
(4) WELDING
1. FUSION WELDING
2. SPOT WELDING
3. PROJECTION WELDING
(5) FINISHING
(A) PRE-TREATMENT AND PHOSPHATING
FOR DOOR SHUTTERS OF MILD STEEL SHEET
FOR DOOR SHUTTERS OF GALVANIZED PLAIN STEEL SHEETS
FOR STAINLESS STEEL DOOR SHUTTERS
(B) PAINTING
(C) POWDER COATING
(6) TESTING
(7) MARKING
(8) QUALITY CONTROL
(A) INSPECTION OF MATERIAL
(B) MANUFACTURING PROCESSES
FOR HEARING PROCESS
INSPECTION OF CUT PIECES FOR ACCURACY:
ACCEPTABLE TOLERANCE:
FOR PUNCH PRESS
ACCEPTABLE TOLERANCE:
FOR FORMING
INSPECTION OF FORMED PIECES FOR ACCURACY:
ACCEPTABLE DOOR TOLERANCE:
ACCEPTABLE FRAME TOLERANCE, CROSS SECTIONAL PROFILE:
FOR MITERED JOINTS
ACCEPTABLE TOLERANCE:
FOR SPOT WELDERS
ACCEPTABLE TOLERANCE:
FOR SPOT WELD TWIST TEST
FOR DRILLING AND TAPPING
FOR ASSEMBLY
ACCEPTABLE TOLERANCE:
EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
AT RANDOM, INSPECT FOR:
FOR FINISHING
MARKET 0F INDIA STEEL DOOR
EXPORTS BY COUNTRY
EXPORT PRICES BY COUNTRY
IMPORTS INTO INDIA
IMPORTS BY COUNTRY
STEEL DOOR FRAMES
LIST OF TOP STEEL DOOR MANUFACTURE IN INDIA
SUPPLIERS OF STEEL DOOR
GLOBAL DOOR MARKET
KEY TARGET AUDIENCE
METAL DOORS MARKET, TYPE ANALYSIS
METAL DOORS MARKET, APPLICATION ANALYSIS
METAL DOORS MARKET, REGIONAL ANALYSIS
SUPPLIERS OF RAW MATERYALS
SUPPLIERS OF COLD ROLLED M.S SHEETS
SUPPLIERS OF M.S CHANNELS AND ANGLES
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF COATING POWDER
ADDRESSES OF PLANT AND MACHINERY SUPPLIES
SUPPLIERS OF PLASMA CUTTING MACHINE
SUPPLIERS OF CNC PRESS
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF DRILLING MACHINE
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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