Industry Overview
Synthetic slag is a prepared mixture of individual oxides used during secondary steelmaking to support effective treatment of liquid steel in the ladle. It is primarily applied to produce clean steels and facilitate the desulphurization of liquid steel. Secondary steelmaking is a critical quality-control stage between primary steelmaking and continuous casting, with slag control playing an important role in process performance.
Synthetic slag is designed with appropriate chemical composition and physical properties to provide high sulphide capacity, basicity, fluidity for faster reaction rates, and limited refractory wear. In the ladle, the liquid slag floats over the liquid steel, which is usually at a temperature of 1,600 deg or higher, and absorbs impurities such as sulphur and non-metallic inclusions.
Effective synthetic slag design and application can improve steel quality and productivity, support cost reduction, and contribute to environmental protection by eliminating the need for fluorspar, also known as fluorite, in the process.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 40 MT/Day |
| Land & Building (8000 sq.mt.) | Rs. 2.47 Cr |
| Plant & Machinery | Rs. 1.30 Cr |
| Working Capital for 2 Months | Rs. 4.96 Cr |
| Total Capital Investment | Rs. 8.43 Cr |
| Rate of Return | 19% |
| Break Even Point | 61% |
Content Index
- INTRODUCTION
- USES & APPLICATION
- OVERVIEW OF INDIAN STEEL INDUSTRY
- FAVOURABLE OUTLOOK FOR STEEL CONSUMPTION
- MARKET POSITION OF INDIAN STEEL
- PRODUCTION
- FINISHED STEEL PRODUCTION - PRODUCER
- FINISHED STEEL PRODUCTION - NON-ALLOYED STEEL - FLAT & NON-FLAT PRODUCTS
- FLAT STEEL PRODUCTION – NON-ALLOYED STEEL – NON-FLAT
- EXPORTS & IMPORTS OF STEEL
- PRESENT MANUFACTURING OF SYNTHETIC SLAG
- SYNTHETIC SLAG PRACTICE IN STEEL INDUSTRY
- DESULPHURIZATION OF STEEL
- COMPOSITION OF PREMELTED SYNTHETIC SLAG
- PREMELTED SYNTHETIC SLAG FOR LADLE DESULFURIZING MOLTEN STEEL
- SYNTHETIC SLAG FOR STEEL MAKING AND ITS COMPOSITION
- CHEMICAL COMPOSITION
- DESIGN OF SYNTHETIC SLAG
- CALCIUM ALUMINATE SYSTEM
- PHASE DIAGRAM FOR CALCIUM ALUMINATE SYSTEM
- CHEMICALS IN THE FORMATION OF SYNTHETIC SLAG
- TRICALCIUM ALUMINATE
- DODECALCIUMHEPT-THE ALUMINATE
- MONOCALCIUM ALUMINATE
- FORMULATION OF SYNTHETIC SLAG
- MANUFACTURING PROCESS OF SYNTHETIC SLAG
- PROCESS FLOW DIAGRAM
- PRODUCTION OF SYNTHETIC SLAG
- REFINING OF STEEL BY USING SYNTHETIC SLAG
- FLUX USED FOR CONDITIONING OF STEEL SLAG
- BLAST FURNACE IRON MAKING
- REACTIONS IN THE UPPER ZONE
- REACTIONS IN THE MIDDLE ZONE
- REACTIONS IN THE LOWER ZONE
- BLAST FURNACE SLAG AND ITS FUNCTION
- FUNCTIONS OF SLAG:-
- INTERNAL ZONES IN A BLAST FURNACE
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF RIBBON BLENDER
- SUPPLIERS OF JAW CRUSHER
- SUPPLIERS OF BELT FEEDER
- SUPPLIERS OF PACKAGING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
- SUPPLIERS OF DG SETS
- SUPPLIERS OF PLANT AND MACHINERY (IMPORTED
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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