TITANIUM DIOXIDE (PRODUCTION RATE – 500 TONS/YEAR)
[EIRI/EDPR/4575] J.C.: 2792XL
INTRODUCTION
Titanium dioxide (TiO2) is a fine white powder or dust that occurs naturally. It is naturally opaque and bright, which makes it useful for use in paper, ceramics, rubber, textiles, paints, inks and cosmetics.
TiO2 pigment is produced by two major industrial routes from its ore, which is either ilmenite (ferrous titanate) or either natural or synthetic rutile. Ilmenite-based raw materials are used for the wet Sulphuric acid process, while rutile is the major input for the high-temperature chloride process.
One of the most important uses of titanium is in the paint industry. It is outstanding for its coverage area as one Kg of titanium dioxide can cover five times more area than other paints; it is thus replacing white lead commonly used in white paint. It has outstanding corrosion resistance in sea water. The oil industry exploits not only the corrosion resistance of titanium in sea water but also its resistance to sulphide bearing crudes and gases and in hydrocarbon processing generally. TiO2 has a host of other too and holds a very high future potential.
This chemical is industrially the most important of the titanium compounds. It occurs naturally in three crystalline forms, exemplified by the minerals, rutile, anatase and bookie. Bulk of world’s supply of rutile comes from Australia. In India rutile along with ilmenite are found in the beach sands of Kerala, Tamil Nadu, Andhra Pradesh, Orissa, Maharashtra. The high-grade ilmenite deposited (58% - 60% TiO2) at Chavara Quilon district of Kerala are among the largest in the world. The reserves of ilmenite in beach sands of the country are estimated at about 356 million tons (India - Hand Book of commercial Information III, 244).
COST ESTIMATION
Plant Capacity 1.389 Ton/Day
Land & Building (3000 sq.mt.) Rs. 3.60 Cr
Plant & Machinery Rs. 3.80 Cr
Working Capital for 0.5 Month Rs. 36.61 Lac
Total Capital Investment Rs. 8.18 Cr
Rate of Return 23%
Break Even Point 64%
CONTENTS
INTRODUCTION
STRUCTURE OF TITANIUM DIOXIDE
PROPERTIES
USES & APPLICATIONS
USES
APPLICATIONS
BIS SPECIFICATIONS
HEADQUARTERS:
MARKET OVERVIEW
MARKET DYNAMICS
GRADE INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
COMPETITIVE LANDSCAPE
EXPORTERS/SUPPLIERS/IMPORTER/DEALER/MANUFACTURERS
RAW MATERIAL
RAW MATERIAL SUPPLIERS
RUTILE & ILMENITE
CHLORINE
PETROLEUM COKE
PROCESS SELECTION
CHLORIDE PROCESS
SULFATE PROCESS
BASIC OF REACTION
MANUFACTURING PROCESS
PROCESS FLOW
PLANT & MACHINERY SUPPLIERS/CONSULTANTS
JAW CRUSHERS
VIBRATORY SCREENS
DISTILLATION UNIT
CENTRIFUGES
EFFLUENT TREATMENT PLANT
FILTER PRESS
TANKS
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
ETP FLOW DIAGRAM (TYPICAL)
STP FLOW DIAGRAM (TYPICAL)
SEWAGE AND WASTE WATER EFFLUENT
UTILITIES REQUIREMENT (ESTIMATED-MONTH)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
PLANT & MACHINERY
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
ENVIRONMENTAL/SAFETY LIABILITY AND ENVIRONMENT CLEARANCE PROCESS
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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