Detailed Project Report (DPR) on urea fertilizer plant

Detailed Project Report (DPR) on urea fertilizer plant


UREA FERTILIZER PLANT
{CODE NO. 1692]

ABOUT THE MODERN UREA FERTILIZER PLANTS

The urea fertilizer provides nitrogen which promotes green leafy growth and is most important for photosynthesis. This fertilizer is known to provide the maximum amount of nitrogen at the lowest cost. It is indeed easy to store it and does not pose any kind of risk for long-term storage. Urea may be used on its own or may be mixed with other fertilizers. 
 
With globalization and advancements in technologies, urea fertilizer plants are emerging that depict high capacities and low energy consumption. The leading urea fertilizer plant technologies include CO2 stripping processes and fluid bed granulation technologies. The organizations having such plants continually search for innovative technologies to enhance their portfolio and offer customer’s state-of-the-art technology. 
 
ADVANTAGES OF MODERN UREA FERTILZER PLANTS
- The modern urea fertilizer plants depict savings in investment costs due to reduction in size and also the number of high pressure items. 
- The modern urea fertilizer plants are more stable with pressure control. They depict less sensitivity to changes in the load. They depict fast capacity change of the plant due to self-regulating heat transfer characteristics. 
- The modern plants depict reduced construction height, thereby resulting in reduced construction costs. 
- The high pressure section of the modern fertilizer plants are made of a duplex steel called Safurex. This steel offers corrosion resistance as well as high toughness. 
- The CO2 stripping processes depict various advantages such as low energy consumption, low corrosion rates, simple operation, easy maintenance, high safety standards, high reliability, high process efficiency, and much more. 
- The fluid bed granulation process offers high efficiency and excellent quality. It offers high efficiency that ensures excellent product quality with extremely low solid recycle rates. This process offers maximum operating flexibility and reliability and also offers minimum maintenance and operating staff requirements. 
 
UREA PLANTS OF INDIA COMPARABLE TO THE BEST WORLDWIDE
 
The urea manufacturers in India are at par with the best of the world in terms of low greenhouse gas (GHG) emissions and low energy consumption. Over the past few decades, with increased availability of natural gas, the urea industry of India has largely preferred it over naphtha and other feedstock as it urea is considered to be cleaner and more energy efficient. 
 
Research studies indicate that urea plants in the cooperative sector consume less energy than the ones in the public and the private sector. It should be noted that urea contributes to climate change due to release of nitrous oxide that depicts GHG potential of about 300 times more than carbon dioxide (CO2).  In the case of urea production, CO2 emissions take place via the use of hydrocarbons as feedstock and fuel. These emissions also take place from purchased electricity and captive power plants. 
 
It should be noted that the performance of the Indian urea sector has been found almost average in categories such as GHG emissions and energy, pollution control, water use, and others. The performance of this sector has been below average in stakeholder’s perception and transparency. 


MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers
 
PROPERTIES OF UREA                                        
USES AND APPLICATIONS                                    
B.I.S SPECIFICATION                                        
MARKET POSITION
INDIA UREA OUTLOOK                                        
RECENT POLICY DEVELOPMENTS IN INDIA                        
PRESENT MANUFACTURERS/EXPORTERS OF UREA FERTILIZERS        
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF UREA FROM AMMONIA AND CARBON DIOXIDE                                        
MANUFACTURING PROCESS OF UREA                            
PROCESS IN DETAILS OF UREA PRODUCTION                        
PRODUCTION PROCESS OF AMMONIA                            
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERY                            

APPENDIX –A

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT  PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    

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