YARN MANUFACTURING (POLYESTER & NYLON)
[EIRI/EDPR/3523] J.C.: 1610
INTRODUCTION
India is the largest producers and exporters of Polyester Yarn which has contributed a significant change in Indian economy growth. There are many textiles and garment manufacturing industries which have excelled in providing superior quality of materials. Hardik Textiles are one of the best Polyester Yarn Manufacturers in India which provides finest quality of yarn products in diverse requirements for the customers.
The textile industry in India is varied and extremely used in various applications according to different products and its specialized features.
Polyester began as a group of polymers in W.H. Carothers’ laboratory. Carothers was working for DuPoint at the time when he discovered that alcohols and carboxyl acids could be successfully combined to form fibers. Polyester was put on the back burner, however, once Carothers discovered nylon. A group of British scientists J.R. Whinfield. J.T. Dickson, W.K. Birtwhistle and C.G. Ritchie took up Carothers’ work in 1939. In 1941 they created the first polyester fiber called Terylene. In 1946 DuPont bouth all legal rights from the Brits and came up with another polyester fiber which they named Dacron.
COST ESTIMATION
Plant Capacity 1600 Kg/Day
Land & Building (800 sq.mt.) Rs. 1.17 Cr
Plant & Machinery Rs. 1.45 Cr
Working Capital for 2 Months Rs. 1.44 Cr
Total Capital Investment Rs. 4.23 Cr
Rate of Return 24%
Break Even Point 58%
CONTENTS
INTRODUCTION
BLENDS
PROPERTIES OF POLYESTER
TYPES OF YARN
FILAMENT VS STAPLE FIBRE
MARKET SURVEY
PRODUCTION OF YARN IN INDIA
OVERVIEW OF TEXTILE INDUSTRY IN INDIA
SOME OF THE MAJOR INVESTMENTS IN THE INDIAN TEXTILES INDUSTRY
ARE AS FOLLOWS
INITIATIVE WILL BE TAKEN INTO CONSIDERATION BY GOVERNMENT OF INDIA
MANUFACTURERS/SUPPLIERS OF YARNS
TYPES OF YARN PRODUCTION
FILAMENT
STAPLE
USES AND APPLICATION
AVAILABILITY
POLYESTER YARN FOR TEXTILES
POLYESTER YARN FOR HOME FURNSHING
POLYESTER YARN FOR INDUSTRIAL USE
POLYESTER FDY
FDY PRODUCT FEATURES AND USES
PRODUCT FEATURES AND USES
POLYESTER TEXTURED YARN
POLYSTER TEXTURED YARN FEATTURES AND USES
PARTIALLY ORIENTED YARN (POY) AND FULLY ORIENTED YARN (FOY)
MANUFACTURING PROCESS OF YARN TEXTURISING
PROCESS FLOW DIAGRAM
PROCESSING DETAILS OF POLYESTERED NYLON YARN
TWIST IN FILAMENT YARNS
TEXTURING OF FILAMENT YARNS
STEPS IN MAKING FIBERS INTO YARNS
FILAMENTS
STAPLE
BLOWROOM
CARDING
COMBING
DRAWING
ROVING
GENERAL COMPARISON BETWEEN FILAMENT AND STAPLE YARNS PERFORMANCE
TENACITY & ELONGATION
MANUFACTURING PROCESS OF POLYESTER FILAMENT YARN
POLYMERIZATION
DRYING
MELT SPINNING
DRAWING THE FIBER
WINDING
MANUFACTURING STAPLE FIBER
DRAWING TOW
CRIMPING
SETTING
CUTTING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
AIR COMPRESSORS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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