ORGANIC FERTILIZER MANUFACTURING UNIT (POTASH DERIVED FROM MOLASSES PDM, SILICA PHOSPHATE RICH ORGANIC MANURE PROM, CALCIUM MAGNESIUM SULFATE CMS,NPK)
[EIRI/EDPR/4841] J.C.: 3062XL
Introduction
Straight fertilizers such as Calcium Ammonium Nitrate (CAN), Ammonium Nitrate (AN), Ammonium Sulphate (AS), Urea, Single Superphosphate (SSP), Triple Superphosphate (TSP), Potash (Potassium Chloride) (MOP) and combined types such as Mono-Ammonium Phosphate (MAP), Di-Ammonium Phosphate (DAP) are well-defined products made using well-defined processes.
Compound or complex fertilisers such as NPK, are more difficult to define as there is an infinite number of N/P/K-ratios and the processes applied in their production are numerous.
The product name “NPK” is normally followed by three numbers to indicate the percent of N, P2O5 and K2O which the product contains, e.g. 24–6–12 indicates that this particular grade contains 24% N (nitrogen compounds), 6% P2O5 (phosphorus compounds) and 12% K2O (potassium compounds). In addition, the fertilizer may contain magnesium, boron, sulphur, micro-nutrients, etc. The typical content of nutrients (N + P2O5 + K2O) will normally be in the range of 40-60%.
COST ESTIMATION
Plant Capacity 200 Ton/Day
Land & Building (10000 Sq.Mtr) Rs. 2.42 Cr
Plant & Machinery Rs. 3.06 Cr
Working Capital for 1 Month Rs. 15.90 Cr
Total Capital Investment Rs.22.02 Cr
Rate of Return 44%
Break Even Point 38%
CONTENTS
INTRODUCTION
DETAILS OF GRANULATION
NPK FERTILIZER AND THEIR GRADE
MARKET SCENARIO OF ORGANIC FERTILIZER
HIGH COST OF ORGANIC FERTILIZERS A MATTER OF CONCERN
GROWING DEMAND FOR ORGANIC FOOD PRODUCTS
GOVERNMENT SUPPORT AND POLICY INITIATIVES
SOURCE TYPE INSIGHTS
END USER INSIGHTS
NORTH INDIA MARKET TREND
WEST INDIA MARKET TREND
COMPETITION LANDSCAPE
MANUFACTURING PROCESS OF POTASH DERIVED FROM MOLASSES (PDM)
MANUFACTURING PROCESS OF CALCIUM MAGNESIUM SULFATE (CMS) ORGANIC MANURE
MANUFACTURING PROCESS OF SILICA ORGANIC FERTILIZER
MANUFACTURING PROCESS OF PHOSPHATE RICH
ORGANIC MANURE (PROM)
MANUFACTURING PROCESS OF NPK (18:18:10)
PROCESS IN DETAILS
PROCESS FLOW DIAGRAM OF NPK
BLOCK DIAGRAM OF NPK MIXED GRANULATED FERTILIZER
A DETAILED PROCESS STEPS AND SAFETY GUIDELINES WILL BE ELABORATED DURING DETAILED DESIGN STAGE BY CONSULTANT /TURNKEY SUPPLIERS WITH RESPECT TO PRODUCTION LINE OPERATION & CONTROL PHILOSOPHY TO ACHIEVE REQUIRED SPECIFICATION DURING DETAILED DESIGN OF PLANT.
A DETAILED PROCESS STEPS AND SAFETY GUIDELINES WILL BE ELABORATED DURING DETAILED DESIGN STAGE BY CONSULTANT /TURNKEY SUPPLIERS WITH RESPECT TO PRODUCTION LINE OPERATION & CONTROL PHILOSOPHY TO ACHIEVE REQUIRED SPECIFICATION DURING DETAILED DESIGN OF PLANT.
COMPLETE PLANT & MACHINERY SUPPLIERS
- TURNKEY BASIS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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