ORGANIC FERTILIZER MANUFACTURING UNIT (POTASH DERIVED FROM MOLASSES PDM, SILICA PHOSPHATE RICH ORGANIC MANURE PROM, CALCIUM MAGNESIUM SULFATE CMS,NPK)

ORGANIC FERTILIZER MANUFACTURING UNIT (POTASH DERIVED FROM MOLASSES PDM, SILICA PHOSPHATE RICH ORGANIC MANURE PROM, CALCIUM MAGNESIUM SULFATE CMS,NPK)

 [EIRI/EDPR/4841] J.C.: 3062XL

Introduction

Straight fertilizers such as Calcium Ammonium Nitrate (CAN), Ammonium Nitrate (AN), Ammonium Sulphate (AS), Urea, Single Superphosphate (SSP), Triple Superphosphate (TSP), Potash (Potassium Chloride) (MOP) and combined types such as Mono-Ammonium Phosphate (MAP), Di-Ammonium Phosphate (DAP) are well-defined products made using well-defined processes.

Compound or complex fertilisers such as NPK, are more difficult to define as there is an infinite number of N/P/K-ratios and the processes applied in their production are numerous.

The product name “NPK” is normally followed by three numbers to indicate the percent of N, P2O5 and K2O which the product contains, e.g. 24–6–12 indicates that this particular grade contains 24% N (nitrogen compounds), 6% P2O5 (phosphorus compounds) and 12% K2O (potassium compounds). In addition, the fertilizer may contain magnesium, boron, sulphur, micro-nutrients, etc. The typical content of nutrients (N + P2O5 + K2O) will normally be in the range of 40-60%.

COST ESTIMATION

Plant Capacity                            200 Ton/Day 

Land & Building (10000 Sq.Mtr)  Rs. 2.42 Cr    

Plant & Machinery                        Rs. 3.06 Cr 

Working Capital for 1 Month    Rs. 15.90 Cr 

Total Capital Investment            Rs.22.02 Cr 

Rate of Return                                 44%

Break Even Point                             38%

CONTENTS

INTRODUCTION

DETAILS  OF GRANULATION

NPK FERTILIZER AND THEIR GRADE

MARKET SCENARIO OF ORGANIC FERTILIZER

HIGH COST OF ORGANIC FERTILIZERS A MATTER OF CONCERN

GROWING DEMAND FOR ORGANIC FOOD PRODUCTS

GOVERNMENT SUPPORT AND POLICY INITIATIVES

SOURCE TYPE INSIGHTS

END USER INSIGHTS

NORTH INDIA MARKET TREND

WEST INDIA MARKET TREND

COMPETITION LANDSCAPE

MANUFACTURING PROCESS OF POTASH DERIVED FROM MOLASSES (PDM)

MANUFACTURING PROCESS OF CALCIUM MAGNESIUM SULFATE (CMS) ORGANIC MANURE

MANUFACTURING PROCESS OF SILICA ORGANIC FERTILIZER

MANUFACTURING PROCESS OF PHOSPHATE RICH 

ORGANIC MANURE (PROM)

MANUFACTURING PROCESS OF NPK (18:18:10)

PROCESS IN DETAILS

PROCESS FLOW DIAGRAM OF NPK

BLOCK DIAGRAM OF NPK MIXED GRANULATED FERTILIZER

A DETAILED PROCESS STEPS AND SAFETY GUIDELINES WILL BE ELABORATED DURING DETAILED DESIGN STAGE BY CONSULTANT /TURNKEY SUPPLIERS WITH RESPECT TO PRODUCTION LINE OPERATION & CONTROL PHILOSOPHY TO ACHIEVE REQUIRED SPECIFICATION DURING DETAILED DESIGN OF PLANT.

A DETAILED PROCESS STEPS AND SAFETY GUIDELINES WILL BE ELABORATED DURING DETAILED DESIGN STAGE BY CONSULTANT /TURNKEY SUPPLIERS WITH RESPECT TO PRODUCTION LINE OPERATION & CONTROL PHILOSOPHY TO ACHIEVE REQUIRED SPECIFICATION DURING DETAILED DESIGN OF PLANT.

COMPLETE PLANT & MACHINERY SUPPLIERS

- TURNKEY BASIS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)