Industry Overview
Rice husk is one of the most abundantly generated agricultural process residues worldwide, creating significant environmental challenges due to its disposal and combustion. Traditionally, rice husk has been used as a fertilizer additive, fuel source, and in landfill or paving applications. India generates approximately 25 million tonnes of rice husk annually, and the ash produced from burning this residue can negatively impact the environment and surrounding land.
Rice husk is a natural source of nano-structured silica because rice plants absorb silica from soil during their growth cycle, accumulating it within cellulose micro compartments. Silica derived from rice husk is relatively pure and may account for a significant portion of its dry weight. Rice husk ash contains a high percentage of amorphous silica, which has applications across various industries. Carbon and sodium carbonate can also be recovered through suitable processing methods.
Indigenous batch processing plants for silica extraction are available in India. Rice husk ash generated during combustion processes, including cogeneration applications, can be effectively reused for silica extraction, providing an opportunity for waste utilization and value-added industrial production.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 500 Kg./Day |
| Land & Building (6000 sq.mt.) | Rs. 2.80 Cr |
| Plant & Machinery | Rs. 3.85 Cr |
| Working Capital for 2 Months | Rs. 93.67 Lac |
| Total Capital Investment | Rs. 7.92 Cr |
| Rate of Return | 30% |
| Break Even Point | 59% |
Content Index
- INTRODUCTION
- USES OF SILICON
- PROPERTIES OF SILICON
- FIGURE: DIAMOND CUBIC LATTICE OF CRYSTALLINE SILICON
- FIGURE: DIAMOND CUBIC LATTICE OF CRYSTALLINE SILICON WITH INTERATOMIC SITES
- FIGURE: ENERGY BAND OF CRYSTALLINE SILICON
- PHYSICAL
- CHEMICAL PROPERTIES
- THERMAL AND MECHANICAL PROPERTIES OF SILICON
- CHARACTERISTICS AND AVAILABILITY OF RICE HUSK
- TABLE: TYPICAL PROXIMATE ANALYSIS OF RICE HUSKS
- SILICON FROM RICE HUSK
- MARKET OVERVIEW OF SILICON
- MARKET DRIVERS
- MARKET RESTRAINTS
- MARKET OPPORTUNITIES
- SILICON MARKET DYNAMICS
- SILICON MARKET INSIGHTS
- ASIA-PACIFIC HOLDS THE LARGEST SHARE OF THE GLOBAL SILICON MARKET
- SILICON MARKET PLAYERS
- B.I.S. SPECIFICATION
- PRESENT MANUFACTURERS & DEALERS OF SILICON
- MANUFACTURING PROCESS
- PROCESS FLOW DIAGRAM
- FLOW DIAGRAM
- SLICON MANUFACTURING TECHNOLOGIES
- PRODUCTION OF METALLURGICAL GRADE SILICON
- TABLE: IMPURITIES IN METALLURGICAL GRADE SILICON
- FIGURE: SCHEMATICS OF METALLURGICAL GRADE SILICON PRODUCTION PROCESS
- PRODUCTION OF ELECTRONIC GRADE SILICON (EG-SI)
- FIGURE: SCHEMATICS OF (A) SIEMENS REACTOR AND (B) CZOCHRALSKI CRYSTAL PULLER
- SILICON PURIFICATION TECHNIQUE
- SUPPLIERS OF RAW MATERIALS
- ACTIVATED CARBON
- HYDROCHLORIC ACID
- ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
- FURNACES
- REFRIGERATION PLANTS
- DISTILLATION PLANT
- SEPARATORS
- STORAGE TANK
- ESCALATORS
- ELEVATORS, ESCALATORS, ROPEWAYS & RELATED PRODUCTS
- STEAM BOILERS
- GENERATOR SET
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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