Detailed Project Report on calcium chloride using lime stone and hydrochloric acid

CALCIUM CHLORIDE
USING LIME STONE AND HYDROCHLORIC ACID

[CODE NO. 2076]

Calcium  chloride  is widely distributed in nature,  but  in small concentration, as a constituent of saline matter  dissolved in  sea, spring, river and lake, waters. Deposits  of  tachydrite calcium chloride do not occur in India.

Calcium  chloride  is a compound of  calcium  and  chlorine, widely  used in industry as an addition in drinking water,  anti-dust  treatment  of roads, sports ground, tennis  courts,  tiding trades, public squares, building yard, road stabilization etc.

 It  can be prepared by the reaction with  Hydrochloric  acid and  lime  stone, saline water with lime stone by  reaction  with hydrated lime and chlorine etc.

Large  quantities  of calcium chloride are  present in the distiller waste  of  the  ammonia soda process for soda and manufacture for  every ton of soda ash produced,  one  ton  of calcium  chloride  is  obtained.  The composition  of  the  waste liquor varies according to the quality of brine and  lime  stone used,  the volume of feed liquor to be distilled per ton of  ash, the percentage decomposition in the towers, and the strength  of milk  of  lime  employed. Normally, 10-12  cum  of  waste  liquor containing  85-95 g/litre. of calcium chloride are obtained per ton of soda ash.


As  per the physical state of calcium chloride, it is  white deliquescent  crystals granules, lumps or flakes.  Its  chemical formula  is (a) CaCl2 (anhydrous);  (b) CaCl2.H2O; (c)  Cacl2.2H2O  (d) CaCl2.6H2O.


     All forms are soluble in water and alcohol.

COST ESTIMATION (US$)

Plant Capacity                                               480.00 Ton/day
Land & Building (50,000 Sq.Mtr)               US$ 48.55  Lacs
Plant & Machinery                                        US$ 2.11 Cr
W.C. for 2 Months                                          US$  50.35  Lacs
Total Capital Investment                             US$ 3.14 Cr
Rate of Return                                              15%
Break Even Point                                         68%

INTRODUCTION                                            
USES & APPLICATIONS                                        
B.I.S. SPECIFICATION                                        
SPECIFICATION OF CALCIUM CHLORIDE                            
MARKETS AND USES FOR CALCIUM CHLORIDE                    
CALCIUM CHLORIDE MANUFACTURING PROCESS                    
MARKET SURVEY                                            
GLOBAL PRODUCER AND SCENARIO OF CALCIUM CHLORIDE            
APPLICATION AND PROPERTIES OF CALCIUM CHLORIDE (94% AND 77%)    
DEICING AND FREEZING POINT DEPRESSION    ROAD SURFACING        
DEICING AND FREEZING POINT DEPRESSION    WATER TREATMENT FOOD    
LABORATORY AND RELATED DRYING OPERATIONS MEDICINE            
HAZARDS                                                
PRODUCTION CAPACITY AND PRODUCT SPECIFICATION                
CHARACTERISTICS AND SPECIFICATION OF CALCIUM CHLORIDE        
BROAD OUTLINE OF MANUFACTURING PROCESS                    
TECHNICALITIES AND KNOW HOW FOR CALCIUM CHLORIDE PRODUCTION PROCESS                                               
BASIC PRODUCTION PROCESS OF CALCIUM CHLORIDE                
MANUFACTURING PROCESS OF CALCIUM CHLORIDE FROM LIME STONE AND HYDROCHLORIC ACID                                     
PROCESS FLOW DIAGRAM                                    
PROCESS DESCRIPTION OF CALCIUM CHLORIDE MANUFACTURE        
PROCESS OF MANUFACTURE OF CALCIUM CHLORIDE (FROM LIME
STONE & CHLORINE)                                        
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE
OF CALCIUM CHLORIDE FROM LIME STONE & CHLORINE                
PROCESS DETAILS                                        
THE METHOD                                            
BRIQUETTING CALCIUM CHLORIDE PARTICULATE                    
PROCESS FLOW DIAGRAM                                    
HANDLING & STORAGE GUIDELINES FOR CALCIUM CHLORIDE            
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERY                            
DETAILS AND COST OF PLANT & MACHINERY                        


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET