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    Detailed Project Report on dehusking rubber roller for rice mill

    Detailed Project Report on dehusking rubber roller for rice mill
    Detailed Project Report on dehusking rubber roller for rice mill
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      DEHUSKING RUBBER ROLLER FOR RICE MILL
      [CODE NO.3437]



      Rubber Roller is a rubber or an elastic material covering the core of metal or other material. Rice Dehusking Rubber Roll are precisely made and fitted with the fresh CI drums and aluminium drums.  These rolls are specifically used for dehusking of raw rice. Due to the use of these rolls, raw rice get perfectly polished and whiten.

      Rice (Oryza sativa L.) has been the staple food for more than half of the humanity in the world or two-third of the World’s population. Rice is the seed or kernel of paddy, which is covered by two different layers, namely- bran (inner layer) and husk (outer layer). Literally, paddy becomes rice only when the two layers are removed properly through different milling processes. In the first step, brown rice is extracted by removing hull/husk from the paddy, which contains bran layer still intact around the kernel. In the second step, the bran layer is removed by polishing machine that rubs the grains together under pressure, and the output is the polished white kernel or fine rice, which is ready for cooking. The former process is known as hulling and the latter is known as milling of paddy. But, in short, it is the conversion ratio from paddy to rice, or one can term it as hulling and milling ratio. Therefore, the two terms-1) hulling and milling ratio; 2) conversion ratio, will be used interchangeably throughout this paper.

      In term of production, India has become the second largest producer of rice in the world (21 per cent of global rice production), next to China. As on 2009, rough total production of paddy was 14, 8260 thousand MT in the country, but, as estimated by USDA, it was 13, 2013 thousand MT. On the demand side, India’s domestic consumption was, on an average, 95% of what it produced and was still the third largest exporter of rice, after Thailand and Vietnam, with about 20% of the world’s total rice exports in 2006-07. In the recent years, with the growth of population, more pressure on the arable land has been made and this in turn, the need for higher productivity of crops was felt in the country. At the same time, large quantity of foodgrain was reported to be lost due to inefficient milling processes in the country. Therefore, it calls for a better processing technique of rice to prevent processing loss.

      Generally, rice kernels are often susceptible to breakage due to inefficient milling processes. Therefore, more efficient milling processes are highly recommended for better recovery ratio and quality rice kernel production. It is also identified as one of the most important remedies for preventing post-harvest loss and an issue that is widely recognized around the world.

      COST ESTIMATION

      Plant  Capacity                                                   :      20.00 Pairs/day
      land & Building (700 Sq.mt)                            :    Rs.   94.00 Lacs
      Plant & Machinery                                             :    Rs.   53.00 Lacs
      Working Capital for 1 Month                           :    Rs.   20.21 Lacs
      Total Capital Investment                                 :    Rs.   1.79  Cr
      Rate of Return                                                  :    26%
      Break Even Point                                             :    67%


      INTRODUCTION    
      CHARACTERISTICS OF RUBBER ROLLERS    
      CHARACTERISTICS OF RUBBER USED IN RUBBER ROLLER
      B.I.S. SPECIFICATION    
      MARKET SURVEY    
      RICE PRODUCTION BY STATES (MILLION TONS)    
      EXPORT DATA OF RICE RUBBER ROLL    
      IMPORT DATA OF RICE RUBBER ROLL    
      OVERVIEW OF RUBBER ROLLER INDUSTRY    
      REDUCING RUBBER CONSUMPTION AND COSTS    
      REDUCING ‘OVERBUILD’ AND MATERIAL FLOW    
      REDUCING REJECTION RATE    
      IMPROVED RUBBER USAGE    
      RUBBER COST SAVINGS    
      BENEFITING FROM AUTOMATION    
      CORE PREPARATION    
      MANUFACTURERS/SUPPLIERS OF RUBBER ROLLER FOR RICE    
      FORMULATION OF DEHUSKING RUBBER ROLLER FOR RICE MILL    
      MANUFACTURING PROCESS OF DEHUSKING    
      RUBBER ROLLER FOR RICE MILL    
      CORES:    
      BONDING METHODS:    
      BUILDING:    
      CURING:    
      FINISHING    
      COMPOUNDING    
      RICE MILL ROLLERS:    
      PROCESS FLOW DIAGRAM    
      PROCESSING STEP IN RUBBER ROLLER    
      PROCESS DESCRIPTION OF MIXING PROCESS ON KNEADER MACHINE    
      DIFFERENT METHOD    
      FOR RUBBER ROLLER MANUFACTURE    
      STRUCTURE OR ROLLER CORE & MATERIALS    
      ROLLER CORE MATERIALS    
      ROLLER BALANCE    
      OTHER POINTS TO NOTE    
      NUMBER OF ROTATIONS OF THE ROLLER ・DESIRED BALANCE WEIGHT (G)    
      DETAILS OF RUBBER ROLLER MANUFACTURE    
      CROWN PROCESSING    
      1. CROWN TYPES    
      2. CROWN PRECISION    
      6. RUBBER HARDNESS    
      1. HARDNESS TESTER    
      2. DUROMETER SPRING TYPE HARDNESS TESTER    
      HARDNESS CORRECTION VALUES DEPENDS ON THE THICKNESS
         OF THE TEST PIECE    
      3. INFLUENCE OF TEMPERATURE ON RUBBER HARDNESS    
      4. MEASUREMENT VARIATIONS    
      7. BONDING BETWEEN CORE AND RUBBER    
      8. SPECIAL SURFACE GROOVING    
      THE STANDARD SHAPES ARE SHOWN IN THE DIAGRAM BELOW.    
      9. RUBBER ROLLER PRECISION    
      PRINCIPLES OF PLANT LAYOUT    
      PLANT LOCATION FACTORS    
      EXPLANATION OF TERMS USED    
      IN THE PROJECT REPORT    
      PROJECT IMPLEMENTATION SCHEDULES    
      PLANT LAYOUT    
      SUPPLIERS OF RAW MATERIALS    
      RUBBER CHEMICALS    
      SUPPLIERS OF PLANT AND MACHINERY    
      RUBBER MIXING MILL    
      BABY BOILER    
      LATHE MACHINE    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

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