Detailed Project Report (DPR) on di calcium (feed grade)

Detailed Project Report (DPR) on di calcium (feed grade)

 

                                                
DI CALCIUM PHOSPHATE (FEED GRADE)
[CODE NO. 1728]


 

     Rock phosphate is the source from which dicalcium phosphate can be  manufactured. It finds applicability as a fertilizer and animal feed. The  phosphours  pentoxide content ranges around  41-42% in the dihydrate form. The trade mark for a dentrifice grade  dicalcium phosphate dihydrate is captioned as "Dicalcium phosphate victor". It is CaHPO4.2H2O plus additive. FCC grade, Which is used as polishing agent in dentrifices.


    In  the  shallow,  medium and  deep-black  soils  having  the carbonate  content from 3 to 6%, the available phosphorous was highest at 60 days when superphosphate was applied, whereas in the alluvial soil containing 1% carbonate , the highest available phosphorous  was observed at 60 days when the fertilizer  applied was dicalcium phosphate.


    Dicalcium phosphate proved as effective as superphosphate on alluvial,coastal  alluvial, red and laterite  soils, but was inferior on medium-black and deltaic saline soils.

     Non granulated dicalcium phosphate appears to be an acceptable phosphate source for rice on soil other  than  medium black  and  deltaic  saline.  for up  land  cereals  the  limited  available  data  indicate  that some water  soluble  phosphate  is necessary  along  with dicalcium phosphate.  For  grain  legumes, however,  di-calcium phosphate does not seem to be a good  source on alluvial, medium-black and mixed red  and black soils. It may be mentioned that  superphosphate supplied more calcium and additionally  sulphur, which could be critical for grain  legumes in some soils. the basic raw material for this product being rock phosphate.

Cost Estimation

Plant Capacity                                         10.00 TON/day               
 Land & Building (2 Acres)                         Rs. 4.80 Cr
Plant & Machinery                                    Rs.1.69 Cr         
W.C. for 2 Months                                    Rs.1.47 Cr    
Total Capital Investment                             Rs. 8.36 Cr            
Rate of Return                                               19%  
Break Even Point                                            51%

INTRODUCTION                                            
PROPERTIES & CHARACTERISTICS                                
COMPOSITION OF DICALCIUM PHOSPHATE (CAHPO4.2H2O)            
USES & APPLICATIONS                                        
B.I.S.  SPECIFICATIONS                                        
MARKET POTENTIAL                                        
ANIMAL FEEDS: PHOSPHATE SUPPLEMENTS                        
DETAILED PROCESS OF MANUFACTURE                            
HAIFA PROCESS                                            
MANUFACTURE OF FEED GRADE DICALCIUM PHOSPHATE                
COMPLETE FLOW DIAGRAM                                    
TOP MANUFACTURERS/EXPORTERS OF DI-CALCIUM  PHOSPHATE (FEED GRADE)                                                
SUPPLIERS OF MACHINERY & EQUIPMENTS                        
SUPPLIERS OF RAW MATERIALS                                


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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