Detailed Project Report (DPR) on m.s.barrel and drums

M.S. BARREL AND DRUMS
 CODE NO. 2038

A drum is a cylindrical container used for shipping bulk cargo. Drums can be made of steel, and are generally used for the transportation and storage of liquids. Drums are often certified for shipment of dangerous goods. The construction of drum needs to meet applicable regulations and is usually matched for compatibility with the specific product shipped. Drums are also called barrels in common usage. The drums are typically made of steel with a ribbed outer wall to improve rigidity and for rolling. The lids can be welded or secured with a head gasket and bolt ring. Drums can also be made of durable plastic or paperboard. They are commonly used for transporting oils, fuels, chemicals, and dry goods. The barrels are  , made of 1mm and 1.25mm thickness CRCA sheet. Availability of steel locally and opening up of the Indian economy resulted in a spurt in demand and consequently, the growth of barrel and drum plants across India accelerated.

Steel barrels are used widely for mixing, storing, dispensing and filtering process applications for a variety of liquid and solid materials. Constructed most often from carbon steel or stainless steel, steel barrels or steel drums are durable and cost-effective, allowing a manufacturer to get many uses from the same drum and then recycle it once it is finished being used.

Steel barrels can be either closed top or open top depending on their intended application. Closed top drums will usually have two bung openings, one for pouring and the other for venting, as the lid is manufactured to be sealed to the body of the drum. Open top drums have removable lids which are used connected to the drum with a gasket or seal made out of neoprene or another polymer or rubber to ensure a tight seal. These lids can be then be secured closed with a bolt or lever lock system depending on the contents of the drum and the required security. Barrels are typically constructed according to standard configurations in order to ensure they can be processed with generic tumbling and stacking machinery, as well as other drum handling equipment. As industrial drums are used for product transportation, they are required to meet certain conditions in terms of material quality, construction methods and final product standards etc. Testing that barrels undergo to ensure they meet these stringent standards includes water spray, leak testing, free drop, penetration and stacking tests.

Due to their sealed and durable exteriors, certain barrels may be specifically designed to carry flammable, toxic and otherwise hazardous waste materials in order to dispose of them or relocate them to an area in which they may be used. Steel barrels are used to ensure that the materials are not leaked or exposed at any point along their transportation route. Any number of liquids or solids, or a combination of the two may be stored or transported in steel barrels. They can also be used for the storage of wine and beer in place of the more traditional wooden barrel. For sensitive materials or applications, seamless steel barrels can be constructed from stainless steel, providing a sanitary environment for a liquid or other product. Military spec barrels can be manufactured by some barrel makers to be used in the transportation of military products and materials. The construction standards for these drums are even higher than for commercial drums and manufacturers have to pay particular attention to the requirements. In addition to the locking systems on open top barrels, some manufacturers are able to place a safety seal, or tamper proof seal on the lids of the barrels to guarantee the product inside is free from contamination.


COST ESTIMATION

Plant Capacity                                               4000.00 Nos/day
Land & Building (5000 Sq.Mtr)                    Rs.4.32  Cr
Plant & Machinery                                          Rs. 1.42 Cr
W.C. for 2 Months                                           Rs.  20.45 Cr
Total Capital Investment                               Rs.  26.46  Cr
Rate of Return                                                 55%
Break Even Point                                             28%


INTRODUCTION    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
RAW MATERIALS    
TECHNOLOGY    
CUSTOMER EXPECTATIONS    
CURRENT ISSUES    
ANALYSIS OF EXPORTS OF EMPTY DRUMS    
ANALYSIS OF IMPORTS OF EMPTY DRUMS    
PRESENT MANUFACTURERS/SUPPLIERS OF STEEL DRUMS AND BARRELS    
MANUFACTURING PROCESS    
QUALITY CONTROL SYSTEM
DESCRIPTION OF PLANT AND MACHINERY    
PROCESS FLOW CHART    
PLANT LAYOUT    
COMPLETE PLANT AND MACHINERY MANUFACTURERS /
SUPPLIERS FOR STEEL BARRELS AND DRUMS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET