PHOSPHORIC ACID (PURIFICATION)
FROM SPENT ACID
[CODE NO. 3063]
Phosphoric acid is an important intermediate chemical product. It is used mainly by the fertilizer industry. In 1980 the world wide production capacity for phosphoric acid yielded about 33 million tons of P2O5 equivalents.
Pure 100% phosphoric acid is a white crystalline solid (monoclinic) that melts at 38.85oC to a syrupy liquid which has a strong tendency to super cool.
In dilute solutions, phosphoric acid has a pleasingly sour taste which is similar to but distinguishable from that citric, tartaric, lactic and acetic acids Rock phosphate is the major and essential raw material required for production as phosphoric acid by any route. Usually, when considering a phosphate rock as a potential raw material, the first approach is to analyze its chemical composition, i.e. the P2O5 content and its impurities.
Phosphoric Acid from Rock Phosphate
Phosphoric acid also known as ortho phosphoric acid (H3PO4) is an important acid, being used, very widely in the 'Fertilizer Industry (Phosphatic Fertilizers). Phosphatic fertilizers, certainly, affect the growth and contents of agricultural products. Thus, this product is of high level significance.
Phosphoric acid can be manufactured from phosphate rock because of following reasons:
a) Low manufacturing cost
b) Growth of synthetic detergent industry
c) Increased a high level demand in phosphatic fertilizers.
Commercial phosphate ores or "phosphate rocks have one property; its phosphatic content is a phosphate fluorine-calcium combination of apatitic structure. The phosphate rock producers express the content of their products as BPL grade, which is an abbreviation for 'bone phosphate of lime' for Ca3(PO4)2. To convert BPL grades into P2O5 equivalent grade, divide by 2.183.
Phosphoric acid can be produced from these raw materials via two major process routes: the wet process, using sulfuric acid attack and the electric furnace process, using electrical energy to product elemental phosphorus as a first stage. Because of current energy prices, the electric furnace process, although it can cope with lower grade phosphate rocks, has been largely abandoned except in cases where elemental phosphorus is needed. The wet process, which is the subject of this book, accounts for 90% of the current phosphoric acid production.
By its nature, wet process technology conserves most of the impurities found in the original phosphate ore, which are then included in the phosphoric acid produced. Consequently, the variety of the phosphage ores influences not only the process used but also the composition and characteristics of the phosphoric acid produced.
Spent phosphoric acid contains Iron as impurity which is removed by solvent extraction process by the addition of methanol (as solvent) and Ammonia.
COST ESTIMATION
Plant Capacity : 2.00 Ton/day
Land & Building (1500 Sq.MT) : Rs. 1.72 Cr
Plant & Machinery : Rs. 55.00 Lacs
Working Capital for 2 Months : Rs. 41.95 Lacs
Total Capital Investment : Rs. 2.74 Cr
Rate of Return : 197%
Break Even Point : 62%
INTRODUCTION
PROPERTIES & SPECIFICATION OF PHOSPHORIC ACID
PROPERTIES
USES & APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
IMPORT DATA OF PHOSPHORIC ACID (FOOD GRADE)
IMPORT DATA OF PHOSPHORIC ACID
PRODUCT ACID IMPURITIES
PURIFICATION PROCESS OF SPENT PHOSPHORIC ACID
PROCESS FLOW DIAGRAM
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
RAW MATERIAL CALCULATION
PURIFICATION OF GREEN PHOSPHORIC ACID TO FOOD GRADE
PHOSPHORIC ACID
PURIFICATION METHODS FOR A PHOSPHORIC ACID ELECTROLYTE
DIFFERENT METHOD FOR PHOSPHORIC ACID PURIFICATION
STORAGE AND HANDLING OF PHOSPHORIC ACID
HEALTH AND SAFETY INFORMATION
TECHNOLOGY SUPPLIERS FOR PHOSPHORIC ACID
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
