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    Detailed Project Report on potassium sulphate (cap:200 tpd)

    Detailed Project Report on potassium sulphate (cap:200 tpd)
    Detailed Project Report on potassium sulphate (cap:200 tpd)
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      POTASSIUM SULPHATE (Cap: 200 TPD)
       [CODE NO.3110]



               Potassium sulfate (K2SO4) mineral name arcanite forms colorless, no hygroscopic crystal. It occasionally occurs in nature in the pure state in salt
      deposit, but is more widely found in the form of mineral double salts in  combination  with sulfates of calcium, magnesium, and sodium.

               Potassium sulfate is after potassium chloride the most important potassium containing fertilizer being used mainly for special crops. Potassium
      sulfate constitutes 5%  of  the  world demand for potash fertilizer.

               Prior to 1939, the German potash industry  was  the  chief source of potassium sulfate for American chemical and  fertilizer industries, although
      considerable tonnages were being produced in this  country  by  the  interaction  of potassium chloride and sulfuric acid as a side product of
      salt-cake  manufacture.  With the termination of European imports, the production of the salt was undertaken on a larger scale by the American Potash
      and Chemical Corp.  through the interaction of burkeite  (Na2CO3 2Na2SO4)  with  potassium  chloride  followed  in  turn  by   the successful  recovery  of  
      this  salt  from  langbeinite  by   the International  Minerals  and Chemical Corp. In  agricultural  use potassium  sulfate  is  preferred for the  tobacco   crop  of  the Southeast and the citrus crop of Southern California.

               Relatively small amounts of other potassium salts are used as fertiliser, generally for special purposes. Tobacco and some vegetables are
      adversely affected by high chloride concentration, and K2SO4 or KNO3 are preferred. K2SO4 is made  in  substantial quantities  in  Europe by the

      Mannheim process  from  potash  and H2SO4 and in the united states and other countries  by  various exchange reacting between K, Na, and Mg salts.


      COST ESTIMATION

      Plant  Capacity                            :       200.00 MT./day                      
      Land & Building (10 Acres)       :    US$. 30.35 Lacs
      Plant & Machinery                        :    US$  45.00 Lacs
      Working Capital for 3 Months    :    US$  66.20 Lacs
      Total Capital Investment              :    US$  1.42  Cr
      Rate of Return                                :    68%
      Break Even Point                           :    29%


      INTRODUCTION    
      PROPERTIES AND STRUCTURE OF POTASSIUM SULPHATE    
      B.I.S. SPECIFICATION    
      USES AND APPLICATION    
      MARKET SURVEY    
      IMPORT AND EXPORT DATA OF POTASSIUM SULPHATE    
      DETAILED EXPORT DATA OF POTASSIUM SULPHATE    
      DEMAND PROJECTION OF SOP (SULPHATE OF POTASH)    
      GLOBAL SOP DEMAND FORCAST    
      GLOBAL MARKET POSITION OF POTASSIUM SULPHATE    
      PRESENT MANUFACTURERS OF POTASSIUM SULPHATE    
      RAW MATERIALS    
      MANUFACTURING PROCESS OF POTASSIUM SULPHATE    
      PROCESS FLOW SHEET FOR POTASSIUM SULPHATE AND HYDROCHLORIC
      ACID MANUFACTURING    
      DIFFERENT PROCESSES TO MANUFACTURE SULPHATE OF POTASH    
      MANUFACTURING PROCESS OF POTASSIUM SULPHATE FROM SODIUM SULPHATE    
      RECOVERY OF POTASSIUM SULFATE FROM NATURAL COMPLEX SALTE    
      SUPPLIERS OF RAW MATERIALS    
      SUPPLIERS OF PLANT AND MACHINERY    
      SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
      PLANT LAYOUT    
      PRINCIPLES OF PLANT LAYOUT    
      PLANT LOCATION FACTORS    
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
      PROJECT IMPLEMENTATION SCHEDULES    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

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