Detailed Project Report (DPR) on potato powder plant

 POTATO POWDER PLANT
 [CODE NO. 1985]  


The potato is a starchy, tuberous crop from the perennial Solanum tuberosum of the Solanaceae family (also known as the nightshades). The word potato may refer to the plant itself as well as the edible tuber. In the region of the Andes, there are some other closely related cultivated potato species. Potatoes were first introduced outside the Andes region four centuries ago, and have become an integral part of much of the world's cuisine. It is the world's fourth-largest food crop, following rice, wheat, and maize. Long-term storage of potatoes requires specialized care in cold warehouses.

Wild potato species occur throughout the Americas, from the United States to Uruguay. The potato was originally believed to have been domesticated independently in multiple locations, but later genetic testing of the wide variety of cultivars and wild species proved a single origin for potatoes in the area of present-day southern Peru (from a species in the Solanum brevicaule complex), where they were domesticated 7,000–10,000 years ago. Following centuries of selective breeding, there are now over a thousand different types of potatoes. Of these subspecies, a variety that at one point grew in the Chiloé Archipelago (the potato's south-central Chilean sub-center of origin) left its germplasm on over 99% of the cultivated potatoes worldwide.

Following the Spanish conquest of the Inca Empire, the Spanish introduced the potato to Europe in the second half of the 16th century. The staple was subsequently conveyed by European mariners to territories and ports throughout the world. The potato was slow to be adopted by distrustful European farmers, but soon enough it became an important food staple and field crop that played a major role in the European 19th century population boom. However, lack of genetic diversity, due to the very limited number of varieties initially introduced, left the crop vulnerable to disease. In 1845, a plant disease known as late blight, caused by the fungus-like oomycete Phytophthora infestans, spread rapidly through the poorer communities of western Ireland, resulting in the crop failures that led to the Great Irish Famine. Thousands of varieties still persist in the Andes however, where over 100 cultivars might be found in a single valley, and a dozen or more might be maintained by a single agricultural household. Besides the need of ensuring proper genetic diversity of a crop, it also underscores the need of depending on several staple crops, and to preferably choose staple crops that are endemic and thus adapted to the local environment.

The annual diet of an average global citizen in the first decade of the 21st century included about 33 kg (73 lb) of potato. However, the local importance of potato is extremely variable and rapidly changing. It remains an essential crop in Europe (especially eastern and central Europe), where per capita production is still the highest in the world, but the most rapid expansion over the past few decades has occurred in southern and eastern Asia. China is now the world's largest potato-producing country, and nearly a third of the world's potatoes are harvested in China and India.

Etymology

The English word potato comes from Spanish patata (the name used in Spain). The Spanish Royal Academy says the Spanish word is a compound of the Taino batata (sweet potato) and the Quechua papa (potato). The name potato originally referred to a type of sweet potato rather than the other way around, although there is actually no close relationship between the two plants. The English confused the two plants one for the other. In many of the chronicles detailing agriculture and plants, no distinction is made between the two. The 16th-century English herbalist John Gerard used the terms "bastard potatoes" and "Virginia potatoes" for this species, and referred to sweet potatoes as "common potatoes". Potatoes are occasionally referred to as "Irish potatoes" or "white potatoes" in the United States, to distinguish them from sweet potatoes


COST ESTIMATION

Plant capacity                                    2.00 MT/day
Land & Building (500 Sq.Mtr)             Rs. 26.50 Lacs
lant & Machinery                                Rs. 80.00 Lacs
W.C. for 1 Month                                Rs. 36.33 Lacs
Total Capital Investment                     Rs. 1.50  Cr
Rate of Return                                   35%
Break Even Point                                58%



INTRODUCTION    
PROPERTIES    
USES AND APPLICATIONS    
MARKET SURVEY    
OVERVIEW OF POTATO IN INDIA    
PRESENT MANUFACTURERS OF POTATO POWDER    
MANUFACTURING PROCESS OF POTATO POWDER    
PULPING AND DRYING TO GET FLAKES    
PRE COOKING & GRINDING OF FLAKES INTO POTATOES POWDER    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF POTATO POWDER (CFTRI PROCESS)    
PROCESS FLOW DIAGRAM    
PRODUCTION OF POTATO POWDER/GRANULES    
PRODUCTION OF MESHED POTATO POWDER    
MODIFIED POTATO FLAKES OR MODIFIED POTATO GRANULES    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF POTATO POWDER/GRANULES    
SUPPLIERS OF PLANT AND MACHINERIES    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET