Detailed Project Report on PVC Solvent Cements (UPVC & CPVC)

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PVC SOLVENT CEMENTS (UPVC & CPVC)

[EIRI/EDPR/1901] J.C. 776

INTRODUCTION

The operation of solvent cement may be broadly defined as the formation of a Joint where in a self bond between two polymeric components is promoted by the presence of a solvent in temporarily high concentration. The onion between two parts of a Joint is brought with the aid of solvents, solvent cement or adhesives.

The type of joint best suited to solvent bonding is a lap joint. The nutuod in not normally used for but. Joint where these are likely to experience significant stresses. The essential features of bond formation in this method are the intes diffusion of polymer molecules across the original interface between the two components of the joint and the promotion and acceleration of this process by the swelling of the polymer of the joint components at the clubface, caused by sorption of the solvent. The solvent concentration in the polymer, originally high, is ultimately reduced to a lord constant value mainly the further penetration inwards and also by evaporation from the edges of the bond zone.

PVC or poly vinyl chloride is insoluble in common cow cost solvents, but is soluble in cyclohexane, tetra hydrofuram nitrohenzene and a value of others. In solvent of this type it can be used for bonding rigid PVC pipe work since the solvents soften the santenial of the pipes and as form of solvent weld in produced. It is sometimes tenght that by virtue of its polymer content, a solvent cement is gap-filling. This is not the case with solvent cements for PVC card indeed not with most such cements formulated for other plastics. Mainly because the amount of polymer they contain is proportionately low. It is therefore essential for good results that the surfaces of parts to be joined should fit closely tog ether with no gaps.

The polymeric components of PVC solutions used as solvent cements for bonding pipes, pipe fittings and certain other PVC products may be homo polymers, co polymers, standard PVC compounds or the actual compositions of the moldings etc. to be bonded. By defination, the two essential components of a PVC solution must be PVC polymer (S) and solvent. The solvation so obtained is used for some practical application (e.g. some solvent cement, film casting salvations) are just such simple systems.

COST ESTIMATION

Plant Capacity 2 MT/Day

Land & Building (800 sq.mt.) Rs. 1.06 Cr

Plant & Machinery Rs. 45.00 Lac

Working Capital for 1 Month Rs. 72.35 Lac

Total Capital Investment Rs. 2.31 Cr

Rate of Return 33%

Break Even Point 50%

CONTENTS

INTRODUCTION

HOW TO SOLVENT WELD PVC PIPE AND FITTINGS

MECHANISM OF THE SOLVENT CEMENT OPERATION

PROPERTIES AND CHARACTERISTICS OF PVC SOLVENT CEMENT

USES & APPLICATION

MARKET SURVEY

OVERVIEW OF PVC PIPES AND FITTING

PRESENT MANUFACTURERS/SUPPLIERS OF PVC SOLVENT CEMENT

SPECIFICATION OF CPVC RESIN

REQUIREMENT OF PVC SOLVENT CEMENT

TECHNICAL SPECIFICATION OF LOW VOC PVC SOLVENT CEMENT

AVOID USE AROUND DRY GRANULATED CALCIUM HYPOCHLORITE

FORMULATIONS OF PVC SOLVENT

MANUFACTURING PROCESS OF PVC SOLVENT CEMENT

PROCESS FLOW DIAGRAM

DETAILS OF UNIVERSAL SOLVENT CEMENT

UNIVERSAL SOLVENT CEMENT

TESTING, MARKING AND HANDLING OF PVC SOLVENT CEMENT

GUIDE OF PVC SOLVENT CEMENT SELECTION

WORKING METHOD WITH SOLVENT CEMENT

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

CONSULTANT AND TECHNOLOGY PROVIDER FOR PVC SOLVENT CEMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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