Industry Overview
The proposed flour mill is designed to process wheat into Maida, Sooji, Atta and bran, with products marketed in accordance with guidance issued by the Food and Civil Supplies Department of the concerned state. The same facility can also be adapted for processing other cereals such as rice, gram and dal; however, the report primarily examines the feasibility and profitability of wheat processing.
Wheat milling involves converting wheat grains into flour through systematic cleaning, conditioning or tempering, milling, separation and conveying operations. Wheat grains consist principally of the endosperm, embryo and enveloping skins, with their proportions varying according to grain characteristics. The report discusses wheat composition, flour characteristics, quality testing, flour improvers, raw materials, storage and the machinery used in roller flour milling.
The project covers a comprehensive manufacturing process, including wheat selection and blending, cleaning, conditioning, milling, air classification, storage and handling of flour and by-products. It also addresses wheat Atta Chakki processing, plant layout principles, plant location factors, project implementation schedules and suppliers of flour milling machinery. The report provides project-specific cost estimates together with plant economics and supporting information for evaluating the proposed flour milling operation.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 380 MT/Day |
| Land & Building (8000 sq.mt.) | Rs. 8.65 Cr |
| Plant & Machinery | Rs. 15 Cr |
| Working Capital for 1 Month | Rs. 19.15 Cr |
| Total Capital Investment | Rs. 43.50 Cr |
| Rate of Return | 75% |
| Break Even Point | 27% |
Content Index
- INTRODUCTION
- USES AND APPLICATIONS
- WHEAT SCENARIO IN INDIA
- MARKET POSITION OF PACKAGED WHEAT FLOUR
- INDIA GRAIN MILLING INDUSTRY
- BASED ON TECHNOLOGY, FLOUR MARKET IS SEGMENTED INTO:
- NAMES OF THE SELECTED ROLLER FLOUR MILLS
- COMPOSITION OF FLOUR
- GERM:
- GLUTEN:
- STARCH:
- PROTEIN:
- VITAMINS:
- IRON:
- ANALYSIS OF FLOUR:
- MOISTURE:-
- MALTOSE FIGURE:
- REAGENTS:-
- SODIUM THIOSULPHATE SOLUTION:
- ACETIC ACID REAGENT:
- POTASSIUM IODIDE:-
- SOLUBLE STARCH SOLUTION:-
- METHOD:
- ASH:-
- COLOUR:
- BLEACH FIGURE:-
- CORRELATION OF "SPEAKER" BLEACH FIGURE WITH EMPIRICAL SCALE
- PH:
- GRANULARITY:
- ACIDITY:-
- FLOUR IMPROVERS
- ACID CALCIUM PHOSPHATE:
- ACID SODIUM PYROPHOSPHATE:
- RAW MATERIALS
- WHEAT:
- COMPOSITION:
- STORAGE:
- ROLLER FLOUR MILL MACHINERY
- DETAILS OF ROLLER FLOUR MILL MACHINERIES
- 1. BLEACHER
- 2. DOUBLE TWO DECK PURIFIER
- 3. PULSES DEHUSKER
- 4. SCOURER MACHINE
- 5. ENTOLETER
- 6. SQUARE PLANSIFTER
- 7. PNEUMATIC SACK CLEANER
- 8. SPRAY DAMPER (AUTOMIZING)
- 9. WASHER WHIZZER & DESTONER
- MANUFACTURING PROCESS OF WHEAT MILLING
- PROCESS FLOW DIAGRAM
- MANUFACTURING PROCESS IN DETAILS
- PROCESSING OF WHEAT INVOLVES THREE MAIN STAGES AS GIVEN BELOW
- WHEAT SLECTION AND BLENDING:
- CLEANING:
- CONDITIONING OR TEMPERING
- MILLING:
- AIR CLASSIFIERS AND GRINDERS:
- CONVEYING SYSTEM:-
- PATENT FLOUR:
- STORAGE OF FLOUR:
- FLOUR BY-PRODUCTS:
- PROCESS FLOW SHEET
- MANUAL PROCESS (OPTIONAL)
- CLEANING AND CONDITIONING
- CLEANING:
- CONDITIONING OR TEMPERING BY SUN THAT IS SUN DRYING PROCESS
- QUALITY AND GRADE
- QUALITY:
- GRADE:
- GENERAL TESTS
- MANUFACTURING PROCESS OF WHEAT ATTA CHAKKI
- RAW MATERIAL REQUIRED:-
- PLANT & MACHINERY REQUIRED:-
- PROCESS DESCRIPTION:-
- THE PROCESS STARTS OF CLEANING CONTINUOUSLY IN THE FOLLOWING MANNER.
- MILLING SECTION:
- DETAILS OF PLANT AND MACHINERY
- SEE QUOTATION-1 AND QUOTATION-2
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- SUPPLIERS OF FLOUR MILLING MACHINE
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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