Detailed Project Report on Sorbitol from Corn

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SORBITOL FROM CORN

[EIRI/EDPR/1660] J.C. 469

INTRODUCTION

Sorbitol a polyol (sugar alcohol) is a bulk sweetener found in numerous food products. In addition to providing sweetness, it is an excellent humectant and texturizing agent. Sorbitol is about 60 percent as sweet as sucrose with one-third fewer calories. It has a smooth mouthfeel with a sweet, cool and pleasant taste. It is non-cariogenic and may be useful to people with diabetes. Sorbitol has been safely used in processed foods for almost half a century. It is also used in other products, such as pharmaceuticals and cosmetics.

D-Soribitol, CH2OH(CHOH)4CH2OH (D-glucitol, L-gulitol) is a hexahydric alcohol with a 6-carbon atom straight-chain that contains six hydroxyl gropups and has a molecular weight of 182.17. It exists as a white, odorless, crystalline solid. Because of a negative heat of solution, sorbitol has a cooling effect when tasted. The hexitol has about two-thirds the sweetness of sugar.

Sorbitol was first isolated by the French chemist Joseph Boussingault in 1872 from the fresh juice of mountain ash berries. It has since been found in many natural products such as edible fruits (apples, plums, peaches, cherries etc.), berries of mountain ash, hawthorn and Sorbus domestica, tobacco, algae and red seaweed. In spite of its wide occurrence, natural materials are not a good commercial source of sorbitol and it is made synthetically. The content of sorbitol in grapes is insignificant and advantage is taken of this situation by using a sorbitol assay of grape wines as a means of detecting adulteration with other fruit wines or apple cider.

A French chemist first discovered sorbitol in the berries of the mountain ash in 1872. It occurs naturally in a wide variety of fruits and berries. Today it is commercially produced by the hydrogenation of glucose and is available in both liquid and crystalline form.

COST ESTIMATION

Plant Capacity 20 MT/Day

Land & Building (16,000 sq.mt.) Rs. 6.00 Cr

Plant & Machinery Rs. 17.02 Cr

Working Capital for 3 Months Rs. 7.98 Cr

Total Capital Investment Rs. 31.70 Cr

Rate of Return 17%

Break Even Point 67%

CONTENTS

INTRODUCTION

PROPERTIES

PROCESS AND SYNOZYMS OF SORBITOL

USES AND APPLICATIONS

B.I.S. SPECIFICATION

MARKET POSITION OF SORBITOL INDUSTRY

PRESENT MANUFACTURERS/SUPPLIERS OF SORBITOL

INSTALLED CAPACITY OF SORBITOL (70%)

TRENDS IN PRODUCTION OF SORBITOL (70% BASIS)

CONSUMPTION PATTERN OF SORBITOL CONSUMPTION (% AGE)

IMPORT AND EXPORT OF SORBITOL (TONS)

INTERNATIONAL MANUFACTURERS OF SORBITOL

OVERVIEW OF CORN PRODUCTS AND TECHNOLOGIES

PROCESS OUTLINE OF SORBITOL FROM CORN

MANUFACTURING PROCESS OF SORBITOL FROM CORN

SORBITOL SYRUP

PROCESS FLOW DIAGRAM OF SORBITOL FROM CORN

BLOCK DIAGRAM OF CORN PROCESSING

PLANT LAYOUT FOR THE MANUFACTURE OF SORBITOL

OTHER COMMERCIAL METHODS

SUPPLIERS OF PLANT AND MACHINERY FILTER PRESS

SUPPLIERS OF RAW MATERIALS

COMPLETE PLANT AND MACHINERY SUPPLIERS

EQUIPMENT REQUIREMENTS

LIST AND COST OF THE PLANT & MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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