Detailed Project Report on superabsorbent polymer

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SUPERABSORBENT POLYMER (POLY ACRYLIC ACID BASED) (CAP: 96,000 MT/ANNUM)
[CODE NO 1745]

Superabsorbent polymers are primarily used as an absorbent for water and aqueous solutions for diapers, adult incontinence products, feminine hygiene products, and similar applications. Undoubtedly, in these applications, superabsorbent materials will replace traditional absorbent materials such as cloth, cotton, paper wadding, and cellulose fiber.

Commercial production of superabsorbent polymers began in Japan in 1978, for use in feminine napkins. This early superabsorbent was a crosslinked starch-g-polyacrylate. Polyacrylic acids eventually replaced earlier superabsorbents, and is the primary polymer employed for superabsorbent polymers today.1 In 1980, European countries further developed the superabsorbent polymer for use in baby diapers. This first diapers employing this technology used only a small amount of polymer, approximately 1-2 g. In 1983, a thinner diaper using 4-5 grams of polymer and less fluff was marketed in Japan.

COST ESTIMATION

lant Capacity                                       320.00 MT./day
Land & Building (8 Acres)                      Rs. 19.80 Cr
Plant & Machinery                                 Rs 16.00 Cr
W.C. for 3 Months                                  Rs. 4.84 Arab
Total Capital Investment                          Rs 5.22 Arab
Rate of Return                                        37%
Break Even Point                                    28%

INTRODUCTION
USES AND APPLICATION OF SUPERABSORBENT POLYMERS
ADVANTAGE OF SUPERABSORBENT POLYMER IN AGRICULTURE
TYPES OF SUPERABSORBENT POLYMER
ABSORBENT VERSUS SUPERABSORBENT MATERIALS
CLASSIFICATION OF AND PREPARATION OF SUPERABSORBENT POLYMERS
SUPER ABSORBENT POLYMER AND ITS CHEMISTRY
COMPARISON OF SUPER ABSORBENT POLYMER TO OTHER
SOLIDIFICATION MEDIA
MARKET SURVEY
MECHANISMS OF SWELLING IN SUPERABSORBENT POLYMERS
TECHNOLOGY & ONES VIEW OF SUPERABSORBENT POLYMER MANUFACTRING
TECHNOLOGY SOURCE FOR SUPER ABSORBENT POLYMER
SYNTHESIS OF SUPERABSORBENT POLYMERS
MANUFACTURING PROCESS OF SUPER ABSORBENT POLYMER
(POLY ACRYLIC ACID BASED)
PROCESS IN DETAILS
METHOD OF NEUTRALIZATION IN THE MANUFACTURE OF SUPERABSORBENT POLYMER
CORSS LINKING IN SUPERABSORBENT POLYMER
PROCESS FLOW DIAGRAM
MATERIAL SAFETY DATA SHEET FOR SODIUM POLY ACRYLATE CROSSLINKED   60
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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