Detailed Project Report on tyre and tubes including flaps

TYRE AND TUBES INCLUDING FLAPS
[CODE NO.3890]


Today, one cannot imagine a world without automobiles even though India has a large network of railway lines, considering the vastness of the country and the thrust given for balanced development, road transport would have decisive role to play in the coming years. Vehicle would become more and more part of not only the commercial like but even the personal like.

The Indian tyre and tube industry has been continuously in the process of up gradation of product quality to satisfy the requirements of Indian automotive manufactures, users of automobiles and the road conditions prevailing in the country. Various developments have taken place in design of tyres especially for passenger cars, light trucks, trucks and buses involving tyre construction, strength, sizes, tread design, rubber compounding etc. The pace of development of tyres in the country has also been hastened by the requirements of new passenger car and light truck manufactures and for export, which require higher accuracies, better uniformity longer life etc.



COST ESTIMATION


Plant Capacity                    Tyre: 500 Nos/Day (Assorted)         
Land & Building (8000 sq.mt.)   Rs. 4.33  Cr                         
Plant & Machinery               Rs. 1.90  Cr                            
Working Capital for 2 Month     Rs. 3.85  Cr       
Total Capital Investment        Rs. 10.23 Cr
Rate of Return                    42%                   
Break Even Point             45%            


INTRODUCTION    
TERM, DEFINITIONS AND NOMENCLATURE IN PNEUMATIC TYRES    
BUREAU OF INDIAN STANDARDS    
LABORATORY TESTING OF TIRE COMPOUND    
COMPONENTS OF TYRES    
INNER LINER    
BODY PLY    
SIDEWALLS    
BEADS    
APEX    
BELT PACKAGE    
TREAD    
CUSHION GUM    
RAW MATERIALS    
TABLE 3.1 APPROXIMATE AMOUNT OF VARIOUS MATERIALS
    USED IN DIFFERENT TYRES    
NATURAL RUBBER    
SYNTHETIC RUBBER    
FIG.3.2 VARIOUS POLYMERIZED PRODUCTS OBTAINED
    FROM POLYMERIZATION    
OF POLYISOPRENE    
CARBON BLACK    
FUMED SILICA    
VULCANIZATION    
ANTIOXIDANT    
ANTIOZONANT    
DETAILS OF COMPONENTS IN TYRE BUILDING    
INNER LINER    
BODY PLY    
SIDEWALL    
BEADS    
APEX    
BELT PACKAGE    
TREAD    
CUSHION GUM    
OTHER COMPONENTS    
MATERIALS    
MARKET POSITION    
MARKET DYNAMICS:    
RAW MATERIAL:    
EXPORTS:    
CHALLENGES:    
COMPANY FINANCIALS:    
OUTLOOK:    
EMPLOYMENT:    
TWO WHEELERS: GROWTH LIKELY TO IMPROVE    
REPLACEMENT DEMAND OUTLOOK    
TOP 10 GLOBAL TYRE COMPANIES    
SWOT ANALYSIS OF TYRE    
WEAKNESS    
OPPORTUNITIES    
THREAT    
PRESENT MANUFACTURERS OF TYRES    
TECHNICAL KNOW - HOW    
FOREIGN COLLABORATIONS    
RESEARCH & TECHNOLOGY:-    
DETAILS OF TREAD COMPOUND FOR TRUCK TYRE    
TABLE:    
FORMULATION OF BUS TYRE    
FORMULATION OF BUS TYRE    
FORMULATION OF AUTOMOBILE TUBE    
FORMULATION OF PASSENGER TREND TIRE COMPOUND    
FORMULATION OF CAR TYRE    66
FORMULATION OF TRUCK TYRE    
METHOD OF COMPUNDING    
MANUFACTURING PROCESS OF AUTOMOBILE TUBES    
COMPOSITION OF INNER TUBE & FLAP    
SEQUENCES IN TYRE MANUFACTURE    
MANUFACTURING PROCESS OF TYRE    
PROCESS IN DETAILS    
RAW MATERIALS    
EXTRUSION    
ASSEMBLY    
CURING    
INSPECTION    
RUBBER COMPOUND FORMULATION    
RUBBER COMPOUND MIXING    
TIRE TREAD AND SIDEWALL EXTRUSION OPERATIONS    
TIRE TREAD EXTRUSION    
TIRE SIDEWALL EXTRUSION    
TIRE BUILDING    
TIRE CURING    
BUTYL RUBBER/BIMS BLEND FORMULATION FOR INNER TUBES    
TABLE BUTYL RUBBER/BIMS BLEND FORMULATIONS    
TABLE CURE SYSTEM    
COMPOSITION OF NATURAL RUBBER DERIVED POLYMER    
TEST REQUIREMENTS FOR PNEUMATIC TYRES    
TYRE DIMENSIONS    
SECTION WIDTH OF TYRE    
DYNAMIC GROWTH OF TYRES    
ENDURANCE TEST    
TREAD WEAR INDICATORS    
METHOD OF MEASURING TYRE DIMENSION    
PRESSURE SHALL BE RESET AT THE VALUE .    
TABLE: RECOMMENDED INFLATION PRESSURE FOR MEASURING
   TYRE DIMENSIONS    
METHOD FOR DETERMINING THE DYNAMIC GROWTH OF TYRES    
DESCRIPTION   OF TEST PROCEDURE    
EXECUTION OF TEST    
TABLE INFLATION PRESSURE FOR DIAGONAL OR BIAS PLY
    AND BELTED-BIAS TYRES)    
ASSESSMENT OF RESULTS    
FIG: ENVELOPING CURVE FOR DYNAMIC GROWTH TEST    
TYRE STRENGTH TEST (PLUNGER TEST)    
APPARATUS    
TEST PROCEDURE    
CALCULATION    
REQUIREMENTS    
TABLE: REQUIREMENTS FOR PLUNGER TEST FOR DIAGONAL PLY TYRES    
TABLE: REQUIREMENTS FOR PLUNGER TEST FOR RADIAL PLY
     MILLIMETRIC    
TABLE: REQUIREMENTS FOR PLUNGER TEST FOR RADIAL AND
    DIAGONAL PLY FOR MILLIMETRIC (ISO DESIGNATED) TYRES    
PROCEDURE FOR EN-DURANCE TEST    
TEST APPARATUS    
PREPARATION OF TYRE FOR THE TEST    
TEST PROCEDURE    
EXAMINATION OF TYRE AFTER TEST    
TABLE: ENDURANCE TEST SCHEDULE    
TABLE: EXAMPLES OF TYRE DESIGNATION FOR CODE DESIGNATED
    TYRES    
TABLE: EXAMPLES OF TYRE DESIGNATION FOR ISO DESIGNATED TYRES    
SUPPLIERS OF PLANT AND EQUIPMENTS (GLOBAL)    
SUPPLIERS OF PLANT AND EQUIPMENTS    
SUPPLIERS OF RAW MATERIALS    
TECHNOLOGY SUPPLIERS FOR TYRE MAKING    





APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)