Detailed Project Report on wpc pvc foam board line cap:350 kg/hr

WPC PVC FOAM BOARD LINE
CAP: 350 KG/HR
[CODE NO. 1906]


Wood–plastic composites (WPCs) are a form of composite combining wood-based elements with polymers. The processes for manufacturing WPCs include extrusion, injection molding, and compression molding or thermoforming (pressing). Newer manufacturing processes for WPCs include additive manufacturing via fused layer modeling and laser sintering. An important constraint for polymers used in WPCs is requiring process conditions (melt temperature, pressure) that will not thermally degrade the wood filler. Wood degrades around 220 °C; thus, general-purpose polymers like polyethylene and poly vinyl chloride are typically used for manufacturing WPCs. Wood fibers are inherently hydrophilic because of the hydroxyl groups contained in the cellulose and hemicellulose molecular chains. Thus, modification of the wood fiber via chemical or physical treatments is very critical to making improved WPCs. The most abundant profiles made from wood–plastic composites are boards or lumber used in outdoor decking applications. Although early WPC products were mainly extruded for profiled sections, nowadays, many injected parts made of WPC are being introduced for various industries, including electrical casings, packaging, daily living supplies, and civil engineering applications. Mold and mildew and color fading of WPCs tend to be the durability issues of prime importance for WPCs. Most recent research on WPC durability focuses on studies to better understand the mechanisms contributing to various degradation issues as well as methods to improve durability. Most WPC products in the USA are utilized in building materials with few exceptions for residential and commercial building applications, which means that building codes are the most important national rules for the WPC manufacturers. New developments are being made especially in
the area of nano additives for WPCs including nanocellulose. Recently, the trend of patent registrations for WPCs has shifted to new products or applications instead of the materials itself.



COST ESTIMATION

Plant Capacity                                   8400.00 KGS/day
Land & Building (4000 Sq.Mtr)       Rs. 2.00 Cr  
Plant & Machinery                             Rs. 1.25 Cr     
W.C. for 2 Months                              Rs. 3.24 Cr
Total Capital Investment                  Rs. 6.63 Cr          
Rate of Return                                    21%  
Break Even Point                                59%



INTRODUCTION                                            
USES & APPLICATIONS                                        
OURDOOR APPLICATION OF WPC                                
RAW MATERIALS                                            
ADVANTAGE AND DISADVANTAGE OF WPC                        
ADVANCE MATERIALS FOR WPC                                
ASPECT OF WPC DURABILITY                                
FORMULATION OF WPC                                    
FIGURE  POLYETHYLENE (PE) – BASED COMPOSITE                    
DIFFERENT PROCESSES FOR WOOD PLASTIC COMPOSITES            
WPC NEW MANUFACTURING TECHNOLOGY                        
FIG. . ILLUSTRATIVE PROCESS FLOW CHART OF WPC MANUFACTURING    
MARKET SURVEY                                            
EXPORT OF WPC FROM INDIA                                
GLOBAL TREND IN WOOD PLASTIC COMPOSITES                    
PRESENT MANUFACTURERS OF WOOD PLASTIC COMPOSITE BOARDS LINE    
PROCESS FLOW DIAGRAM FOR WPC PVC FOAM BOARD                
THE WPC MANUFACTURING PROCESS WITH EXTRUSION FORMING        
TECHNICAL DETAILS OF PVC WPC FOAM BOARD LINE                
PLANT LAYOUT                                            
TECHNICAL/TURNKEY CONSULTANT FOR SETTINGUP WPC PLANT        
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)                    
SUPPLIERS OF PLANT & MACHINERIES (INDIAN)                    
MANUFACTURERS/SUPLIERS OF PLANT & MACHINERY EXTRUDERS        
PRESSING MACHINE                                        
MANUFACTURERS/SUPPLIERS OF RAW MATERIALS                    
COUPLING AGENT                                        
RAW MATERIALS CALCULATION                                


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET