AMMONIUM SULPHATE PLANT
[CODE NO.3903]
Fertilizers are the materials which are added to soils to increase the supply of plant materials & thereby enhance the fertility of the soil. Ammonium sulphate is probably the most extensively used inorganic nitrogeneous fertilizer. In the soil, it reacts with clay & humus, forming an insoluble ammonium complex. Ammonia in the complex is then converted into nitric acid by bacterial action during 7-10 days, and the latter forms calcium carbonate. Hence, ammonium sulphate tends to make the soil acidic due to removal of calcium carbonate. This defect may be overcome by giving a dressing of lime.
Ammonium sulphate is usually applied to the solid at the rate of 1-2 cwt. per acre, often with a suitable proportions of super phosphate & in the case of some crops, also used along with potassium sulphate. It acts very well when used in combination with organic manures which improve the texture of soil. It is not so easily leached out as sodium nitrate; & hence it gives better results in regions of heavy rainfall.
The ammonium sulphate is especially valuable for potatoes, barley and grass. In the case of potatoes, since the tendency of soil acidity does not injure the crop, the fertilizer may be used upto 4 crore more cwt per acre. The ammonium sulphate is also used for paddy, wheat, sugarcane, and some of the plantations crops. The dosage depending upon the crop, the soil & the climate. It is generally applied either at sowing time or before transplanting seedlings. In the case of rice, the increase in yield ranges from 13-70 percent for dosages varying from 15-60 lb of N per acre.
COST ESTIMATION
Plant Capacity 400.00 MT/day
Land & Building (24000 sq.mt.) Rs. 10.64 Cr
Plant & Machinery Rs. 55.00 Cr
Working Capital for 2 Months Rs. 17.17 Cr
Total Capital Investment Rs. 95.81 Cr
Rate of Return 43%
Break Even Point 43%
INTRODUCTION
PROPERTIES
CHARACTERISTICS OF AMMONIUM SULFATE
B.I.S. SPECIFICATION
SCOPE
REQUIREMENTS
TABLE 1 REQUIREMENTAS FOR AMMONIUM SULPHATE,
FERTILIZER GRADE
PACKING AND MARKING
SAMPLING
HEADQUARTERS:
USES AND APPLICATIONS
MARKET OVERVIEW OF AMMONIUM SULPHATE
GLOBAL PRODUCTION OF AMMONIUM SULPHATE
MANUFACTURING PROCESS OF AMMONIUM SULPHATE
PROCESS DESCRIPTION OF AMMONIUM SULPHATE
TYPICAL DIAGRAM OF AMMONIUM SULFATE PROCESS
TYPICAL GRANULATION PLANT
DETAILED PROCES OF AMMONIUM SULPHATE FROM AMMONIA
AND SULPHURIC ACID
FLOW DIAGRAM OF AMMONIUM SULPHATE MANUFACTURE
FROM AMMONIA AND SULFURIC ACID
MANUFACTURING PROCESS OF SULPHURIC ACID
DETAILED OF CONTACT PROCESS TO MANUFACTURE SULPHURIC ACID
THE CONTACT PROCESS:
MAKING THE SULPHUR DIOXIDE
CONVERTING THE SULPHUR DIOXIDE INTO SULPHUR TRIOXIDE
A FLOW SCHEME FOR THIS PART OF THE PROCESS LOOKS LIKE THIS:
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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