N.P.K. FERTILIZER
[EIRI/EDPR/1575] J.C.370
INTRODUCTION
Straight fertilizers such as Calcium Ammonium Nitrate (CAN), Ammonium Nitrate (AN), Ammonium Sulphate (AS), Urea, Single Superphosphate (SSP), Triple Superphosphate (TSP), Potash (Potassium Chloride) (MOP) and combined types such as Mono-Ammonium Phosphate (MAP), Di-Ammonium Phosphate (DAP) are well-defined products made using well-defined processes.
Compound or complex fertilisers such as NPK, are more difficult to define as there is an infinite number of N/P/K-ratios and the processes applied in their production are numerous.
The product name “NPK” is normally followed by three numbers to indicate the percent,of N, P2O5 and K2O which the product contains, e.g. 24–6–12 indicates that this particular grade contains 24% N (nitrogen compounds), 6% P2O5 (phosphorus compounds) and 12% K2O (potassium compounds). In addition, the fertilizer may contain magnesium, boron, sulphur, micro-nutrients, etc. The typical content of nutrients (N + P2O5 + K2O) will normally be in the range of 40-60%.
Grades with no P2O5 or no K2O are also included in the “NPK” product range but they are normally named NP and NK fertilizers. These types of fertilizers can normally be produced in NPK plants and emission levels will typically be within the limits valid for NPK grades.
The most widespread NPK fertilizers in Europe contain nitrate and/or ammonium salts.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (24,000 sq.mt.) Rs. 18.64 Cr
Plant & Machinery Rs. 5.75 Cr
Working Capital for 3 Months Rs. 34.11 Cr
Total Capital Investment Rs. 60.21 Cr
Rate of Return 54%
Break Even Point 34%
CONTENTS
INTRODUCTION
NPK MIXED FERTILIZER AND THEIR GRADE
B.I.S. SPECIFICATION
PROPERTIES AND STORAGE OF NPK FERTILIZER
RAW MATERIALS AND THEIR SOURCES
MARKET SURVEY
NPK CONSUMPTION RATIO
CONSUMPTION BY PRODUCT
NPK CONSUMPTION RATIO
CONSUMPTION BY PRODUCT
FERTILIZER CONSUMPTION (MILLION TONS)
MANUFACTURING PROCESS OF NPK MIXED FERTILIZER (GRANULATED MIXED FERTILIZER)
SLURRY GRANULATION PROCESS
PROCESS FLOW DIAGRAM
BLOCK DIAGRAM OF NPK MIXED GRANULATED FERTILIZER
EMISSION AND POLLUTION CONTROL IN NPK FERTILIZER PLANT
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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