![Detailed Project Report (DPR) on Caustic Soda [Sodium Hydroxide (NaoH)] By Electrolytic Process](https://www.eiriindia.org/image/project-report/detailed-project-report-cma-data.png)
CAUSTIC SODA [SODIUM HYDROXIDE (NaoH)] BY ELECTROLYTIC PROCESS
[EIRI/EDPR/1626] J.C.430
INTRODUCTION
Alkali chemical constitutes the oldest segment of the chemical industry. These chemicals serve as key inputs for a number of industries such as aluminium, soap, detergent, glass, tyre, rubber, pulp and paper, pharmaceutical, water treatment, textiles, leather, fiber etc. The key chemicals in the chlor-alkali industry are
• Caustic Soda
• Chlorine (including liquid chlorine)
• Soda Ash
Caustic Soda (chemically known as Sodium Hydroxide) and Chlorine are produced together through the electrolysis of common salt solution (Sodium Chloride or Brine).
Caustic Soda and Chlorine are generated in the ratio of 1:0.89. Demand for chlorine drives caustic soda production globally, but in India the industry has developed in line with the demand-supply balance of caustic soda.
There are three alternative technologies used to manufacture caustic soda from brine. These are membrane cell; diaphragm and mercury cell technologies.
1. The membrane cell technology involves lower power costs compared to the other two. It is also the most environmental friendly as it does not use any hazardous materials as compared to mercury cell and diaphragm technologies which use mercury and asbestos respectively.
2. The diaphragm technology involves higher capital and power costs. The quality of caustic soda is also of inferior quality. However, it is popular as the purity of chlorine from this method is highest and chlorine demand is major driver for caustic soda production globally.
3. Mercury cell technology involves lower capital costs compared to membrane and diaphragm technologies. However, it is not so popular because of related pollution hazards due to use of mercury.
Globally the diaphragm technology is the most widely used while in India the membrane cell technology accounts for more than 90% of the total capacity.
Caustic soda is available in both solid and liquid form. It is deliquescent, absorbing water vapour and carbon dioxide from the air. It is also extremely corrosive and should be handled with great care. Adequate protection from bodly contact with the solid form or concentrated solutions should be provided. It is also a fire hazard compound as it heats spontaneously and may ignite combustible materials that are nearly.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (40,000 sq.mt.) Rs. 29.50 Cr
Plant & Machinery Rs. 97.84 Cr
Working Capital for 3 Months Rs. 21.11 Cr
Total Capital Investment Rs. 174.86 Cr
Rate of Return 23%
Break Even Point 62%
CONTENTS
INTRODUCTION
USES
BIS SPECIFICATION
MARKET SURVEY
MANUFACTURERS/SUPPLIERS/EXPORTERS OF CAUSTIC SODA
PROCESS OVERVIEW
DIAPHRAGM CELL
MEMBRANE CELL
PROCESS FLOW SHEET
PROCESS FLOW DIAGRAM FOR CAUSTIC SODA MANUACTURE
PROCESS OF MANUFACTURE
RAW MATERIAL REQUIRMENTS
PROCESS DESCRIPTION
ELECTROLYTIC PROCESS FOR CHLORINE AND CAUSTIC SODA
PROCESS DETAILS, EMISSION AND ITS CONTROLS
OPERATIONAL OF MEMBRANE CELL PLANTS
SPECIAL FEATURES OF THE PLANT
TREATMENT OF EFFLUENTS RELEASING FROM CHLORO ALKALI PLANT
BLOCK DIAGRAM TO MANUFACTURE CAUSTIC SODA (MEMBRANCE CELL TECHNOLOGY)
TECHNOLOGY AND ENERGY CONSERVING POTENTIAL
PRODUCTION PROCESS AND ENERGY SAVING TECHNOLOGY
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
SUPPLIERS OF CAUSTIC SODA PLANT AND EQUIPMENTS ON TURNKEY BASIS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
