Construction Chemicals (Cement Water Proofing Compound, Epoxy Sealant, Leak Sealing Compound, Tile Adhesive, Epoxy Resin based Corrosive Protective Coating, Pu Resin based Component, Single Component Flexible Water Proofing Coating)
Capacity:
400 MT/Day (Dry Mix Mortar)
24000 Ltr/Day Liquid
12 MT/Day Semi Solid
[EIRI/EDPR/4738] J.C.: 2958INR, 2958US$
INTRODUCTION
Construction Chemicals, as the name suggests, are the chemical compounds used in construction activities, be it residential, non-residential or non-building. These compounds belong to a niche specialty segment of the chemical industry and can be used either in existing construction projects to speed up the work or in new construction projects to impart durability and strengthen the structures. Construction chemicals increase the cost of the project by 2-5% but the benefits are multi-fold. Certain chemical products help in minimizing the quantities of cement and water used in the construction. These compounds impart chemical as well as physical properties in applications such as cross-linking or phase change (from liquid to solid). Construction chemicals are essential for high quality concrete and for promoting the improvement of concrete performance. They also increase the life of construction work and impart additional protection from environmental hazards. Based on end user applications, these compounds can be broadly classified into five categories.
Construction chemicals are one of the niche segments of the specialty chemicals sector. Construction chemicals are used in structures to increase their life, and also to impart additional protection from environmental hazards. Certain chemical products also help in minimizing the quantities of cement and water generally required during construction.
The Indian construction industry is large and important to various sectors of the economy. The construction industry received a fillip beginning FY-03, with the Government showing increased focus towards developing strong and sound infrastructure in the country. With the present emphasis on creating physical infrastructure, massive investments have been planned for the Tenth Plan. The construction industry is playing a crucial role in this regard and is gearing itself to meet the challenges. It consumes 40-50% of the national Plan outlay and contributes 20% of the national GDP.
There is increased emphasis on high quality construction, requiring detailed designing, good workmanship, and the selection of appropriate building materials. Building structures would require protection from natural hazards and industrial corrosives and regular maintenance to sustain for a longer duration of time. Chemicals used in construction impart these qualities to structures.
COST ESTIMATION
Plant Capacity 436 MT/Day
Land & Building (15,000 sq.mt.) Rs. 25.86 Cr
Plant & Machinery Rs. 14.00 Cr
Working Capital for 2 Months Rs. 60.91 Cr
Total Capital Investment Rs. 103.33 Cr
Rate of Return 35%
Break Even Point 38%
CONTENTS
INTRODUCTION
SOME OF ITS FEATURES ARE:
WATER-PROOFING COMPOUNDS
FLOOR HARDENERS
PROTECTIVE COATINGS AND RESINS
ADHESIVES AND SEALANTS
USES & APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET OVERVIEW OF CONSTRUCTION CHEMICALS
INDIA CONSTRUCTION CHEMICALS MARKET LEADERS
INDIA CONSTRUCTION CHEMICALS MARKET TREND
INDIAN CONCRETE MARKET
CONSTRUCTION CHEMICALS AND THEIR PRODUCTS
ADMIXTURES
WATER-PROOFING COMPOUNDS
GROUTS
REPAIR & PROTECTION
COMMERCIAL AND INDUSTRIAL FLOORING
FLOOR HARDENERS
PROTECTIVE COATING
SPECIALIZED FRP STRENGTHENING SYSTEM
CLASSIFICATION OF CONSTRUCTION CHEMICALS-TECHNICAL DETAILS
A. CONCRETE ADMIXTURES
COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)
CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:
B. WATER PROOFING CHEMICALS
C. FLOORING COMPOUNDS
D. REPAIR AND REHABILITATION
E. MISCELLANEOUS
A. SEALANTS
B. PROTECTIVE COATINGS AND RESINS
C. GROUTS
D. OTHERS (TILE ADHESIVES)
PRESENT MANUFACTURERS OF CONSTRUCTION CHEMICALS
FORMULATION OF TILE ADHESIVE
CERAMIC TILE ADHESIVE FORMULATION
ORDINARY TILE ADHESIVE
HIGH ADHESIVE TILE ADHESIVE
TECHNICAL DATASHEET OF TILE GROUT
SURFACE PREPARATION
MIXING
APPLICATION
PRODUCT PROPERTIES
PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN HYDRAULIC BINDER SUSPENSIONS
THICKENING
ADJUSTMENT OF THE FLOW CHARACTERISTICS
COMPATIBILITY WITH OTHER COMPONENTS
CALCIUM SENSITIVITY OF THE STARCH ETHER
TYPES OF CONSTRUCTION MATERIALS
CEMENTITIOUS BASED CONSTRUCTION MATERIALS
APPLICATION AREAS INCLUDE:
GYPSUM BASED CONSTRUCTION MATERIALS
APPLICATION AREAS INCLUDE:
SUITABLE PRODUCT IS:
CONCRETE PRODUCTION
APPLICATION AREAS INCLUDE:
FORMULATIONS FOR SELECTED APPLICATIONS
GYPSUM WALL PLASTER
TECHNICAL SPECIFICATIONS:
APPLICATION OF WALL PLASTER/PUTTY
COMPARISON OF CEMENT & GYPSUM PLASTER:
PROCESS OF MANUFACTURE WITH FORMULATION
FORMULATION NO.1
LEAK SEALING COMPOUND FORMULATION NO.1
PROCESS
VARIOUS FORMULATIONS
PART -A (PU RESIN BASED COMPONENT)
(B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING
PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS & SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING
PROCESS FLOW DIAGRAM
EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING
MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF WALL PUTTY
PROCESS FLOW DIAGRAM FOR WALL PUTTY
WALL PUTTY
OTHER FORMULATION OF TILE ADHESIVE
PROCESS OF MANUFACTURE OF TILE ADHESIVE
PROCESS FLOW DIAGRAM
FORMULATION OF CEMENT WATER PROOFING COMPOUND
MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND
PROCESS FLOW DIAGRAM
PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)
FORMULATION OF SEALANT (EPOXY BASED)
PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)
MANUFACTURING PROCESS OF LEAK SEALING COMPOUND
PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND
LEAK SEALING COMPOUND
FORMULATION OF CEMENT ADMIXTURE
TABLE-1: CURING COMPOUNDS, CLEAR, DYED
TABLE-2: WHITE-PIGMENTED WAX RESIN CURING COMPOUND
TABLE-3: SODIUM SILICATE CURING COMPOUND, CLEAR, DYED
TABLE-4: CHLORINATED RUBBER CURING COMPOUND
CONCRETE INTEGRAL WATERPROOFING (CALCIUM CHLORIDE)
CONSULTANT FOR CONSTRUCTION CHEMICALS
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
MIXER
CRUSHER/GRINDER
BOILER
PUG MILL
WEIGHING MACHINE
COMPLETE PLANT & MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
LIME
CAUSTIC SODA
RESIN
CALCIUM CARBONATE (PRECIPITATED)
TITANIUM DIOXIDE
SODIUM TRIPOLY PHOSPHATE
ROSIN
METHOXY PROPYL ACETATE
LEAD CARBONATE
EPOXY RESIN
POLYURETHANE RESIN
STEARIC ACID
XYLOL/TOLUOL
DIETHANOLAMINE
ISO BUTANOL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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