ETHANOL PRODUCTION FROM SUGAR CANE JUICE (PRODUCTION RATE – 100 KLPD)
[EIRI/EDPR/4560] J.C.: 2777US$
Introduction
Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.
Ethanol produced either by fermentation or by synthesis is obtained as a dilute aqueous solution and must be concentrated by fractional distillation. Direct distillation can yield at best the constant-boiling-point mixture containing 95.6 percent by weight of ethanol. Dehydration of the constant-boiling-point mixture yields anhydrous, or absolute, alcohol. Ethanol intended for industrial use is usually denatured (rendered unfit to drink), typically with methanol, benzene, or kerosene.
Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.
It is intended to prepare a Feasibility Report to install 100 KL/Day Sugarcane Juice based Ethanol production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 100 KL/Day
Land & Building (36,760 sq.mt.) US$ 49.84 Lac
Plant & Machinery US$ 96.52 Lac
Working Capital for 0.5 Months US$ 82.93 Lac
Total Capital Investment US$ 2.37 Cr
Rate of Return 30%
Break Even Point 77%
CONTENTS
• INTRODUCTION
• MARKET OVERVIEW
• PROPERTIES
• SOURCES OF ALCOHOL
• USES/APPLICATIONS
• TRADE AND TECHNICAL NAMES
• ORGANISM USED IN PRODUCTION OF ALCOHOL
• SPECIFICATION
• MANUFACTURING PROCESS
• PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
• POLLUTION CONTROL
• ENVIRONMENT MANAGEMENT PLAN
• PLANT & MACHINERY (BROADLY)
• LABORATORY EQUIPMENTS (BROADLY)
• RAW MATERIALS
• SUPPLIERS OF PLANT & MACHINERY
• ENGINEERING DESIGN CONSIDERATIONS
• ETP FACILITY
• SEWAGE AND WASTE WATER EFFLUENT
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• HEALTH SAFETY & ENVIRONMENT
• ANTICIPATED ENVIRONMENTAL IMPACTS
• HSE REQUIREMENT
• PROPOSED IMPLEMENTATION SCHEDULE
• PROJECT FINANCIALS
• PRELIMINARY LAYOUT
• CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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