Detailed Project Report (DPR) on cement grinding unit cap:200 tpd

 
CEMENT GRINDING UNIT (CAP: 400 TPD)

[CODE NO. 1977] J.C.873


Cement: is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. For constructional purposes, the meaning of the term "cement" is restricted to the bonding materials used with stones, sand, bricks, building stones, etc.
 
TYPES OF CEMENTS:

 Cement may be hydraulic or non-hydraulic: 1)Non-hydraulic cements (e.g. gypsum plaster) must be kept dry in order to retain their strength. 2)Hydraulic cements harden because of hydration, chemical reactions that occur independently of the mixture's water content; they can harden even underwater or when constantly exposed to wet weather. The chemical reaction that results when the anhydrous cement powder is mixed with water produces hydrates that are not water-soluble. Hydraulic cement may be: i) Portland cements ii) Natural cements iii) Expansive cements iv) High-alumina cements PORTLAND CEMENT .  It is a hydraulic cement that hardens in water to form a water-resistant compound.  made by finely clinker
The cements of interest in the making of concrete have the property of setting and hardening under water by virtue of a chemical reaction with it and are, therefore, called hydraulic cement. The name "Portland cement" given originally due to the resemblance of the color and quality of the hardened cement to Portland stone – Portland island in England.


COST ESTIMATION

Plant capacity                                       400.00 MT/day     
Land & Building (5000 Sq.Mtr)              Rs. 4.44  Cr
Plant & Machinery                                 Rs. 3.3   Cr
W.C. for 2 Months                                 Rs. 6.41  Cr
Total Capital Investment                        Rs. 14.23 Cr
Rate of Return                                      46%
Break Even Point                                   46%

INTRODUCTION                                            
TYPES OF PORTLAND CEMENT                                
PROPERTIES                                            
USES AND APPLICATIONU                                    
B.I.S SPECIFICATION                                        
MARKET SURVEY                                            
INDIAN CEMENT INDUSTRY PESSIMISTIC ABOUT NEAR FUTURE DEMAND    
MANUFACTURING PROCESS                                    
PROCESS FLOW CHART                                    
QUALITY CONTROL                                        
SUPPLIERS OF PORTLAND CEMENT                            
COMPLETE PLANT SUPPLIERS                                
SUPPLIERS OF PLANT AND MACHINERIES                        
SUPPLIERS OF RAW MATERIALS                                   

   
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET