CEMENT PLANT (CAP: 3205 TPD)
[EIRI/EDPR/1628] J.C. 432
INTRODUCTION
However the advent of the Cement Plant with vertical shaft kiln, which was introduced in India by an enthusiastic protagonist from Australia, has provided a diversion. In some quarters the Mini Cement plant has a keen following, since it opens up possibilities of exploiting small deposits of limestone in difficult terrain and thereby contributes to the "Socialist pattern" on the other hand. There is still some doubt as to the quality of clinker produced in these plants. The six units so far setups have yet to establish their commercial viability. Nevertheless the Cement Research Institute of India which possesses the known-how for manufacturing these plants is hopeful of setting up some 200 such plants around the country.
A development Council embracing representative of all parties concerned with the industry including consumers has been set up. The council is intended to function as a watching, overseeing all aspects of the industry, fixing production targets, monitoring progress, optimizing the use of raw materials and attending to such matters as standardization, export promotion, developing the use of industrial wastes in cement manufacturer and production of special cements.
With the combination of all these developments the industry may, with luck play its full role in the national programme.
COST ESTIMATION
Plant Capacity 3205 MT/Day
Land & Building (75 Acres) US$ 1.25 Cr
Plant & Machinery US$ 6.48 Cr
Working Capital for 2 Months US$ 83.29 Lac
Total Capital Investment US$ 8.79 Cr
Rate of Return 35%
Break Even Point 49%
CONTENTS
INTRODUCTION
PROPERTIES OF CEMENT
INDIAN STANDARD SPECIFICATIONS FOR DIFFERENT TYPES OF CEMENTS PRODUCED IN INDIA
COMPARISON OF PORTLAND BLAST FURNACE SLAG CEMENT PRODUCED
VARIOUS COUNTRIES IN THE WORLD
TYPES OF CEMENT
USES AND APPLICATION
ADVANTAGES OF CEMENT PLANT
PROCESS OF CEMENT MANUFACTURE
COMPARATIVE STUDY OF CEMENT PLANT TECHNOLOGY
MARKET POSITION
PRESENT MANUFACTURERS OF CEMENTS
LIST OF CONSULTANTS FOR CEMENT PLANTS
RAW MATERIALS
MANUFACTURING PROCESS
QUALITY CONTROL AND SPECIFICATIONS
MANUFACTURE OF CEMENT
DETAILS OF BURNING AND COOLING OF CEMENT CLINKER
SMALL SCALE PORTLAND CEMENT PLANTS
PROCESS FLOW CHART
FLOW CHART
COMPOSITION OF CEMENT CLINKER
QUALITY CONTROL:
SPECIFIED REQUIREMENT & ENVIRONMENT PROTECTION
PLANT LAYOUT
PLANT LOCATION
STAFF & LABOUR REQUIREMENT
SUPPLIERS OF PLANT AND MACHINERY
MANUFACTURERS OF THE CEMENT PLANT
SUPPLIERS OF RAW MATERIALS
LIST OF PLANT & MACHINERIES
RAW MATERIAL CONSUMPTION (PER ANNUM)
DEVELOPMENT OF QUALITY CONTROL PROGRAMME
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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