DRY MIX MORTAR (PRODUCTION RATE -20 TPD)
[EIRI/EDPR/4602] J.C.: 2819XL
INTRODUCTION
Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiles. Besides it has preferably better and wider field of application as patching & repairing materials for plastering purposes and other construction works viz. internal/external plastering masonry work etc. It is a very good substitute for conventional in-situ mortars.
Various types of Ready-mix dry mortar comprise internal plaster mortar, external plaster mortar masonry mortar, quick setting mortar high strength mortar repair mortar self-leaving flooring mortar pre-mix RCC mortar etc. One specific advantage regarding manufacture of these ready-mix dry mortars is that they can be manufactured in a single unit by variation in composition proportions as per different formulations. Ready mix dry mortar is particularly useful on congested sites One specific advantage regarding manufacture of these ready-mix dry mortar is that they can be manufactured in a single unit by variation in composition proportions as per different formulations
Ready mix dry mortar is particularly useful on congested sites or in road construction where little space for the mixing plant and for extensive aggregate stockpile is available but the greatest single advantage of ready-mix dry mortar is that it may be made under better conditions of control than are normally possible on any large construction sites.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (2250 sq.mt.) Rs. 2.81 Cr
Plant & Machinery Rs. 1.70 Cr
Working Capital for 1 Month Rs. 59.19 Lac
Total Capital Investment Rs. 5.40 Cr
Rate of Return 16%
Break Even Point 72%
CONTENTS
INTRODUCTION
MORTARS
AIR-SETTING MORTAR
HOT-SETTING BONDING MORTAR
MASONRY CEMENTS
USES AND APPLICATIONS
DRY MORTAR PRODUCTS
PROPERTIES & CHARACTERISTICS
MARKET OVERVIEW
COVID-19 IMPACT
ASIA PACIFIC DRY MIX MORTAR MARKET REVENUE, 2021-2027 (US$ BILLION)
DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY PRODUCT TYPE
DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY APPLICATION
DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY END USE INDUSTRY
DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY GEOGRAPHY
DRY MIX MORTAR MARKET DRIVERS
DRY MIX MORTAR MARKET CHALLENGES
MAJOR PLAYERS IN THE DRY MIX MORTAR MARKET INCLUDE:
FUTURE:
PRESENT MANUFACTURERS/SUPPLIERS
PRODUCTION &TYPES
TYPE OF DRY MORTAR PRODUCTS
CONSTRUCTION CHEMICALS SEGMENTS
INDIAN CONSTRUCTION CHEMICAL PRODUCT SHARE (%AGE)
ADMIXTURES
FLOORING AGENTS
WATERPROOFING AGENTS
REPAIR & REHABILITATION
MISCELLANEOUS
SEALANTS
GROUTS
TILE ADHESIVES
KEY CHALLENGES
POTENTIAL OF DRY MIX MORTAR
SOME OF THE DRY MIX MORTAR PRODUCTS INCLUDE
THE ADVANTAGES
RAW MATERIALS AND COMPOSITION
DRY MORTAR FORMULATIONS COMPRISING
BINDERS
FILLERS
CHEMICAL ADDITIVES
PIGMENTS
TECHNICAL DETAILS OF MORTAR MIX
COLORS
SIZES
YIELD
TECHNICAL DATA
APPLICABLE STANDARDS
ASTM INTERNATIONAL
PHYSICAL/CHEMICAL PROPERTIES
INSTALLATION
SURFACE PREPARATION
MIXING
INSTALLATION
CURING
PRECAUTIONS
FORMULATIONS
COMPOSITIONS WITH INGREDIENTS OF DIFFERENT READY MIX DRY MORTARS
INTERNAL PLASTER MORTAR
EXTERNAL PLASTER MORTAR
MASONRY MORTAR
QUICK SETTING MORTAR (RCC)
HIGH STRENGTH MORTAR
REPAIR MORTAR (MORTAR FOR REPAIR & PATCH WORK)
SELF-LEVELING FLOORING MORTAR
PREMIX RCC MORTAR
SUPPLIERS OF RAW MATERIALS
SULPHUR
SODIUM SILICATE
PORTLAND CEMENT
CLAY
DRY MIX MORTAR TECHNOLOGY AND ITS ADVANTAGES
FOLLOWING ARE THE DETAILS OF INGREDIENTS OF DRY MIX MORTAR
CEMENT (ORDINARY PORTLAND CEMENT):
RIVER SAND
ADMIXTURES
MIX PROPORTION
ADVANTAGES OF DRY MIX MORTAR
MANUFACTURING PROCESS
WORKING PROCESS OF ROTARY DRYER
PROCESS FLOW
TYPICAL SCHEMATIC
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE TREATMENT FACILITY
PLANT & MACHINERY
RAW SAND RECEIVING & STORAGE
CEMENT, FLY ASH AND ADDITIVE RECEIVING AND STORAGE
ALL INGREDIENT EXTRACTION, WEIGHING AND DISCHARGE IN MIXER
MIXING
MIXER DISCHARGE AND PACKING:
PLANT & MACHINERY SUPPLIERS
BATCHING UNIT
SAND DRYER
MIXER
LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS
MATERIAL HANDLING EQUIPMENTS
SAND DRYER
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
PROJECT MANAGEMENT
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
WASTE GENERATION & MANAGEMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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