Detailed Project Report (DPR) on dry mortar mix

Detailed Project Report (DPR) on dry mortar mix


DRY MORTAR MIX
 [CODE NO. 1693]


Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiels. Besides it has preferably better and wider field of application as patching & repairing materials for plasting purposes and other construction works viz. internal/external plastering masonry work etc.  It is a very good substitute  for  conventional  in-situ mortars.

    Various  types  of  Ready mix  dry  mortar  comprise internal plaster  mortar,  external plaster mortar masonry  mortar,  quick setting  mortar high strength mortar repair mortar  self  leaving flooring mortar pre-mix RCC mortar etc.

COST ESTIMATION

Plant Capacity                                     25 days/month     
 Land & Building  ( 20,000 Sq.Mtrs)       Rs. 9.80 Cr
Plant & Machinery                               Rs.11.50 Cr       
W.C. for 1 Month                                 Rs.3.96 Cr    
Total Capital Investment                       Rs. 25.74 Cr            
Rate of Return                                    31%  
Break Even Point                                49%


INTRODUCTION                                            
USES AND APPLICATION                                    
PROPERTIES AND CHARACTERISTICS                            
B.I.S. SPECIFICATION                                        
RAW MATERIALS FOR DRY MIX MORTAR                            
PRODUCTION AND TYPES OF DRY MIX MORTAR                    
MARKET SURVEY                                            
MARKET POTENTIAL OF DRY MIX MORTOR IN MAHARASHTRA            
PRESENT MANUFACTURERS/SUPPLIERS OF DRY MIX MORTAR            
FORMULATIONS                                            
FORMULATION OF DRY MIX MORTAR (TILE ADHESIVE)                
FORMULATION OF BRICK LAYING MORTAR AND AERATED LIGHT WEIGHT CONCRETE ADHESIVE                                        
FORMULATION OF VOIEL PATCH MIX                            
PROCESS OF MANUFACTURE OF READY DRY MIX MORTAR            
PROCESS IN DETAILS AND EXPERIMENTAL WORK FOR PROPERTY SPECIFICATION                                            
PROCESS FLOW DIAGRAM                                    
DRY MIX MORTOR TECHNOLOGY AND ITS ADVANTAGES                
MANUFACTURING OF VARIOUS TYPES OF READY MIX DRY MORTARS IN
THE SAME PLANT                                        
INGREDIENT USED FOR THE MANUFACTURE OF READY MIX DRY
MORTARS                                                
COST ANALYSIS OF VARIOUS TYPES OF MORTORS AND COMPARISON WITH CONVENTIONAL IN-SITU MORTARS                                
ADVANTAGES OF READY MIX DRY MORTARS OVER THE CONVENTIONAL IN-SITU MORTAR                                            
BUSINESS PRACTICE OF READY MIX MORTAR IN INDIA THEIR
PERFORMANCE IN INDIA NCR READINESS FOR A PRODUCT LIKE    
THIS LOOKING AT THE SUCCESS OF THIS PRODUCT IN UK AND USA        
CONCEPT OF READY MIX MORTAR AS A SUBSTITUTE FOR THE
CONVENTIONAL IN-SITU (MADE AT SITE) MORTAR                    
MARKETING/ADVERTISING REQUIRED FOR THIS KIND OF BUSINESS        
POSSIBILITY/VIABILITY TO SET UP THE PLANT AT A                    
DISTANCE OF 500 TO 1000 KMS FROM THE MARKET BEING TARGETED    
MARKETING OF THIS PRODUCT READY MIX DRY MORTAR    VIS A VIS
RETAIL & BULK (MASS CONSTRUCTION)                            
GENERAL PUBLIC PERCEPTION OF PRODUCT IN INDIA                
RAW MATERIALS CALCULATIONS                                       
SUPPLIERS OF PLANT & MACHINERIES (INDIAN)                        
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)                         
SUPPLIERS OF RAW MATERIALS                                
PORTLAND CEMENT                                        

APPENDIX –A

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT  PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    
 

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