INTEGRATED UNIT OF LIME STONE TO LIME, SODIUM CARBONATE & BICARBONATE AND CAUSTIC SODA
[CODE NO. 1737]
Alkali chemical constitutes the oldest segment of the chemical industry. These chemicals serve as key inputs for a number of industries such as aluminium, soap, detergent, glass, tyre, rubber, pulp and paper, pharmaceutical, water treatment, textiles, leather, fiber etc. The key chemicals in the chlor-alkali industry are
• Caustic Soda
• Chlorine (including liquid chlorine)
• Soda Ash
Caustic Soda (chemically known as Sodium Hydroxide) and Chlorine are produced
together through the electrolysis of common salt solution (Sodium Chloride or Brine).
Caustic Soda and Chlorine are generated in the ratio of 1:0.89. Demand for chlorine drives caustic soda production globally, but in India the industry has developed in line with the demand-supply balance of caustic soda.
COST ESTIMATION (RUPEES IN LACS)
Plant Capacity 500.00 MT/day
Land & Building (40 Acres) Rs. 6.775
Plant & Machinery Rs 9.586
W.C. for 3 Months Rs.7.162
Total Capital Investment Rs.26.128
Rate of Return 58%
Break Even Point 34%
INTRODUCTION
DENSE SODA ASH
USES AND APPLICATION
USES OF CHLORINE
LIME & LIME STONE
PROPERTIES OF LIME STONE
AIR POLLUTION CONTROL SYSTEM
REQUIREMENT OF SODIUM CARBONATE
TABLE-REQUIREMENTS FOR SODIUM CARBONATE
PROPERTIES OF SODA ASH
PROPERTIES OF SODIUM BICARBONATE
BIS SPECIFICATION
MARKET SURVEY
PROPERTIES BY APPLICATIONS
MODIFIED SOLVAY PROCESS
RECENT CONSOLIDATION AND ACQUISITION IN THE INDUSTRY
FACTORY OVERHEADS, EMPLOYES COSTS AND SELLING & ADMINISTRATIVE COSTS FORM ALMOST 50% OF TOTAL COSTS.
GLOBAL MARKET POSITION OF SODIUM BICARBONATE
MANUFACTURERS/SUPPLIERS/EXPORTERS OF CAUSTIC SODA
PROCESS OVERVIEW DIAPHRAGM CELL
MEMBRANE CELL
PROCESS FLOW SHEET
CHLORINE PRODUCTION FROM MEMBRANE CELLS
PROCESS OF MANUFACTURE
RAW MATERIAL REQUIRMENTS
PROCESS DESCRIPTION
ELECTROLYTIC PROCESS FOR CHLORINE AND CAUSTIC SODA
PROCESS DETAILS , EMISSION AND ITS CONTROLS
OPERATIONAL OF MEMBRANE CELL PLANTS BACKGROUND OF THE FIRST MEMBRANE CELL PLANT IN INDIA
SPECIAL FEATURES OF THE PLANT
TREATMENT OF EFFLUENTS RELEASING FROM CHLORO ALKALI PLANT
BLOCK DIAGRAM TO MANUFACTURE CAUSTIC SODA (MEMBRANCE CELL TECHNOLOGY)
TECHNOLOGY AND ENERGY CONSERVING POTENTIAL
PRODUCTION PROCESS AND ENERGY SAVING TECHNOLOGY
MANUFACTURING PROCESS OF SODIUM CARBONATE
CALCINATION SECTION
PROCESS FLOWSHEET FOR PRODUCTION OF SODA ASH
BY SOLVAY PROCESS
VARIOUS CHEMICAL PROCESS OF SODA ASH
MANUFACTURING PROCESS OF SODIUM BICARBONATE
FLOW - DIAGRAM
METHOD OF LIME STONE PRODUCTION & PROCESSING
LIMESTONE PROCESSING
POLLUTION PROBLEM
ECONOMICS OF LIME STONE PRODUCTION
PROCESS FLOW DIAGRAM
CONTINUOUS PROCESS OF SODIUM BICARBONATE PRODUCTION BY SOLVAY METHOD
PROCESS DETAILS OF SODIUM HYDROGEN CARBONATE AND SODIUM CARBONATE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
SUPPLIERS OF CAUSTIC SODA PLANT AND EQUIPMENTS ON
TURNKEY BASIS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
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